Do you really mean .015 boron? Or .0015? .0005 min is typical for grade 5 fasteners per SAE J429. If you have the certs from several heats of steel, including some of those that worked OK, take a look at the residual elements such as Cr and Mo. Even though these steels are "boron steels" in name, some times the residuals are carrying much of the hardenabilty load.