Alright,
I'm having a somewhat similar problem and hopefully people will see this. I'm trying to create a part that looks somewhat like a fresnel lens. I have a base rectangular extrude 34" long x 1" tall x 10" deep (I prefer metric, but the optics guys gave me this to work with.)
I need to create a sequence of triangular prisms along the rectangular base. Each prism is 0.04" long on the base (25/inch) so I will have 850 when I'm finished. The first "triangle" has an apex angle of 0 degrees, the next 0.022 degrees, the next 0.043 degrees etc. until the final triangle has an apex angle of 18.4 degrees. All the triangles are right triangles.
To proceed, I built the rectangular extrude. Then I started a second sketch on the plane perpendicular to the face of the rectangle. I drew the last triangle with the 0.04" base and 18.4 degree angle. I drew lines from the apex sequence out to the tip of the triangle. I switched these lines to construction lines and dimensioned the angle. I then constrained the vertex of the small triangle lens to be coincident with the construction lines.
I extruded this and got the lens segment I wanted. I then tried to start my linear pattern and chose the horizontal construction line as my direction, chose 10 instances to start and picked my triangular lens segment as the feature to pattern. The vary sketch option remains greyed out. According to the Solidworks help file, I haven't dimensioned either the height or angle of my final triangle, but the sketch is fully constrained to the construction geometry.
Any ideas on what I'm doing wrong?
B
Brian Lewis
The Aerospace Corporation