Thanks TGS! I do think we finally got on the right track. Communication is 50% of problem solving, of which the technical aspects is often the easier part. Plus the old 3X rule, "Tell them once, twice, three times."
It is also said that residual stesses left over from the pipe fabrication process itself can be lowered, neutralized, or at the least redistributed-neutralized during the yield-strain process, so the combined result of all residual stresses might be +/0/-.
It was for that reason the Flatlander policy of the largest gas transmission company, in terms of length of pipelines, whom I worked for a long time ago was to hydrotest all their new pipelines to 105% yield pressure. To their credit they did of course keep an eye peeled on the P-V curves when approaching yield. I started working for them after they opened an offshore office in Houston, where I convinced them that the risk-reward to repair costs of that test policy just wasn't as great as it might have been for grassland work. Actually I did't want to spend any more time than necessary on a construction barge making repairs for something what really wasn't broken. Least until they played around with it too much.

Actually that policy wasn't really great for onshore city work either.
Richard Feynman's Problem Solving Algorithm
1. Write down the problem.
2. Think very hard.
3. Write down the answer.