Datum Shift Calculation.
Let’s begin from Datum B
The datum simulator=Virtual condition=MMC hole size – callout tolerance=Ø19.8 - Ø0.2=Ø19.6
Max datum shift=Difference on hole size+callout tolerance=Ø0.4+Ø0.2=Ø0.6
Virtual Size Datum B Datum B Actual Size Allowed Displacement of Datum B
Ø19.6 Ø19.6 Ø0.0
Ø19.6 Ø19.7 Ø0.1
Ø19.6 Ø19.8 Ø0.2
Ø19.6 Ø19.9 Ø0.3
Ø19.6 Ø20.0 Ø0.4
Ø19.6 Ø20.1 Ø0.5
Ø19.6 Ø20.2 Ø0.6
The bonus of the four-hole pattern
Virtual condition=MMC hole size – callout tolerance=Ø9.8-Ø0.3=Ø9.5
Max bonus tolerance=Difference on hole size+callout tolerance=Ø0.4+Ø0.3=Ø0.7
Virtual Size 4 Hole pattern Actual Size 4 Hole Pattern Bonus Tolerance
Ø9.5 Ø9.5 Ø0.0
Ø9.5 Ø9.6 Ø0.1
Ø9.5 Ø9.7 Ø0.2
Ø9.5 Ø9.8 Ø0.3
Ø9.5 Ø9.9 Ø0.4
Ø9.5 Ø10.0 Ø0.5
Ø9.5 Ø10.1 Ø0.6
Ø9.5 Ø10.2 Ø0.7
For example:
Datum B produced at Ø19.9, the 4 hole pattern hole size is Ø10.1 (actually cannot be same size for all holes), most will think this way:
The bonus of the 4 holes is Ø0.6 ( from above chart ) at Ø10.1
The datum shift is Ø0.3 ( from above chart ) at Ø19.9
The total allowable positional tolerance=bonus + datum shift=Ø0.6 +Ø0.3=Ø0.9
You are totally wrong if one calculated this way, there are three ways can be utilized:
1. Appropriate software on CMM
2. Paper gage
3. Functional hard gage
Unfortunately, our company CMM software doesn’t support datum shift calculation, normally I will choose hard gage for incoming inspection while paper gage used on FA evaluation. It’s a simultaneous requirement on the 4-hole pattern and outside diameter on this tip example, the best and easy way is check by functional hard gage.
SeasonLee