A DFDR must obviously have a high degree of ‘crashworthiness.’ The first units were required to withstand a momentary shock force of 1-000gs- the latest test standards now call for a test to 3-400gs for a duration of 6.5 milliseconds. The units also have to withstand a static crushing force at all of its six axis points of an applied load force of 5-000lbs for 5 minutes on each axis. Third- it must withstand a 500lbs piercing force test conducted by dropping it onto a ¼ inch steel pin from 10 feet. Lastly it must withstand a 1-100°C fire test for 60 minutes- and a 260°C oven test for 10 hours.
It is also required that these units are mounted within the tail area of an aircraft- away from the potential crushing force of any engines mounted nearby. The DFDR must be watertight to a depth of 20-000 feet in sea water- and survive at this depth for 30 days - and it must be fitted with an underwater locator beacon which will act like a sonar transmitter- by ‘pinging’ a signal through the medium of water that it might be laying in.