Hai Techmx ,
The following explanation is helpful to you
HOW PIPING AND COMPONENTS FAIL (MODES OF FAILURES)
There are various failure modes, which could affect a piping system. The piping engineers can provide protection against some of these failure modes by performing stress analysis according to piping codes.
„« FAILURE BY GERNRAL YIELDING: Failure is due to excessive plastic deformation.
ć Yielding at Sub Elevated temperature: Body undergoes plastic deformation under slip action of grains.
ć Yielding at Elevated temperature: After slippage, material re-crystallizes and hence yielding continues without increasing load. This phenomenon is known as creep.
„« FAILURE BY FRACTURE: Body fails without undergoing yielding.
ć Brittle fracture: Occurs in brittle materials.
ć Fatigue: Due to cyclic loading initially a small crack is developed which grows after each cycle and results in sudden failure.
WHEN PIPING AND COMPONENTS FAIL (THEORIES OF FAILURE)
Various theories of failure have been proposed, their purpose being to establish the point at which failure will occur under any type of combined loading.
The failure theories most commonly used in describing the strength of piping systems are:
„« Maximum principal stress theory
This theory states that yielding in a piping component occurs when the magnitude of any of the three mutually perpendicular principle stresses exceeds the yield point strength of the material.
„« Maximum shear stress theory
This theory states that failure of a piping component occurs when the maximum shear stress exceeds the shear stress at the yield point in a tensile test.
In the tensile test, at yield, S1=Sy (yield stress), S2=S3=0.So yielding in the components occurs when
Maximum Shear stress =Ċmax=S1-S2 / 2=Sy / 2
The maximum principal stress theory forms the basis for piping systems governed by ASME B31.3.
Note: maximum or minimum normal stress is called principal stress.
STRESS CATEGORIES
The major stress categories are primary, Secondary and peak.
PRIMARY STRESSES:
These are developed by the imposed loading and are necessary to satisfy the equilibrium between external and internal forces and moments of the piping system. Primary stresses are not self-limiting.
SECONDARY STRESSES:
These are developed by the constraint of displacements of a structure. These displacements can be caused either by thermal expansion or by outwardly imposed restraint and anchor point movements. Secondary stresses are self-limiting.
PEAK STRESSES:
Unlike loading condition of secondary stress which cause distortion, peak stresses cause no significant distortion. Peak stresses are the highest stresses in the region under consideration and are responsible for causing fatigue failure.
Hope you are clear.right!!!
SRK