Interpretation of fuel analysis
Interpretation of fuel analysis
(OP)
Hello everybody.
This customer has been complaining about fuel filter saturation.
This engine is for interstate bus application here, running on Biodiesel 5.
He states that his filters gets clogged too often.
Fuel sample has been taken from its fuel tanks. The results are attached.
I suspect of contamination of hose degradation (hoses looked from not-so-good quality). But I also suspect from wear metals from the engine.
Fuel tanks are made of stainless steel.
Could you please cast an eye to the attached results and shed some light on it?
What elements do I have to look in the results?
Keep in mind the rubber hoses are suspicious.
My try: ICP plasma can only detect particles up to 8 microns. That could be the reason why even this results show high PQI value, it shows no Iron ("Fe") in the wear analysis. It says "Fe= 0 ppm".
But it shows an elevated Sulphur value "S=60 ppm". Could it be from vulcanized rubber? It is composed of sulphur.
Since the fuel here is around 30 ppm, this value is out of range.
Any help is welcome.
Thank you.
--
Azraelo
This customer has been complaining about fuel filter saturation.
This engine is for interstate bus application here, running on Biodiesel 5.
He states that his filters gets clogged too often.
Fuel sample has been taken from its fuel tanks. The results are attached.
I suspect of contamination of hose degradation (hoses looked from not-so-good quality). But I also suspect from wear metals from the engine.
Fuel tanks are made of stainless steel.
Could you please cast an eye to the attached results and shed some light on it?
What elements do I have to look in the results?
Keep in mind the rubber hoses are suspicious.
My try: ICP plasma can only detect particles up to 8 microns. That could be the reason why even this results show high PQI value, it shows no Iron ("Fe") in the wear analysis. It says "Fe= 0 ppm".
But it shows an elevated Sulphur value "S=60 ppm". Could it be from vulcanized rubber? It is composed of sulphur.
Since the fuel here is around 30 ppm, this value is out of range.
Any help is welcome.
Thank you.
--
Azraelo
RE: Interpretation of fuel analysis
Stainless tanks and lines causing issues should show iron and nickle in the sample, your's shows zero for both. Depending on your engine's fuel system wear metals from fuel system components are typically iron, chrome, and sometimes nickle, lead, tin and copper. Since you didn't provide any engine details had to determine exactly which are likely in your case.
What is interesting is that you appear to show traces of elements of lube oil additives, Calcium, Phosphorus and Zinc are present, as is Silicon, but all a very low levels.
Your Sulphur number is high, are you running ULSD as the remaining 95% of the fuel, or road diesel with a higher sulphur content?
Filter plugging on biodiesel blends has usually been the result of poor quality biodiesel fuels not meeting ASTM 7467, here is a link to some reference info, https://www.dieselnet.com/tech/fuel_biodiesel_std....
The black particles could be from your hoses, or could be soot if someone is mixing used crankcase oils into the fuel, there was no test done for soot so hard to tell. Usually for B5 fuels tests don't include looking for Glycerin, Ester or carbon residue, but these can be culprits in filter plugging.
A single test may not provide a realistic view of the actual fuel, can you get some additional samples over several intervals to establish a trend?
Have you opened a filter and inspected it, closely looking at the filter pleats could give you a better indication of what is going on with your engine. Are you using secondary filters with a 2 micron rating, or something else? What is the rating of your primary filters?
Hope that helps, MikeL.
RE: Interpretation of fuel analysis
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The Help for this program was created in Windows Help format, which depends on a feature that isn't included in this version of Windows.
RE: Interpretation of fuel analysis
i suggest you contact the fuel supplier to see whether additional analyses can be made to check if any changes have occurred in the fuel. also analyzing the clogged filters might give a indication what type of fouling is predominant.
another question to ask is whether all the buses experience problems or that the complaint is limited to certain types, whether a particular refuelling depot is used etc. the problems may well stem from not so perfect housekeeping somewhere along the line before the fuel ends up in the buses with problems.
RE: Interpretation of fuel analysis
www.arb.ca.gov/fuels/diesel/altdiesel/biodieseldur...
http://www.baldwinfilter.com/literature/english/10...'s/06-1.pdf
http://www.intertek.com/biofuels/biodiesel/fuel-fi...
http://www.biodieselmagazine.com/articles/1566/the...
Note, this website has a lot of good info on dealing with biodiesel with lots of info some places other than North America
http://biodiesel.org/docs/ffs-basics/adm-fact-shee...
Note, this is another group that has a lot of good info on using biodiesel as well.
MikeL.
RE: Interpretation of fuel analysis
Also, know that when oil samples are done they tend to get filtered to a 10 micron or so before processing the sample. Larger particles, the kind that may be clogging your filters, may not even register during an analysis as they get filtered out prior to any testing.
RE: Interpretation of fuel analysis
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P.E. Metallurgy, Plymouth Tube