As far as practicality, RossABQ is dead on about labels being much cheaper depending on how much painting is in question. The no maintenance of labels can be argued depending on the type of labels and how they’re applied. Identifying flow direction has got to be part of the gig no matter what. (Credit to RossABQ on that one too.) I’ve had a similar experience as Gator…expect a call shortly after place the online request for the free color chart. They sell label makers and want your business. That may not be a bad thing if they’ve got good stuff.
Googling 29 CRF1910.144 provided some insight into Big Inch’s position. Its title is Safety Color Code for Marking Physical Hazards. At least that’s what came up in OSHA’s site. 1910.144(a)(1) – Red shall be the basic color for the identification of: 1910.144(a)(1)(i) – fire protection equipment and apparatus. 1910.144(a)(1)(ii) – Danger. Safety cans or other portable containers of flammable liquids having a flash point at or below 80 deg. F, ….1910.144(a)(1)(iii) – Stop. Emergency stop bars on hazardous machines such as rubber mills, wire blocks……1910.144(a)(2) – [Reserved]… 1910.144(a)(3) – Yellow. Yellow shall be the basic color for designating caution and for marking physical hazards such as: Striking against, stumbling, falling, tripping, and “caught in between.” I’ll let ya’ll do what you want with that information.
Anyway, powerplantop I commend you on your cause. Good line identification by whatever means can make life better, and safer, for everyone. Vast expanses of piping would most probably be better addressed by strategically placed labels (w/flow direction). I suppose if the resources are available, localized systems can probably be addressed by paint: stuff like equipment lube and cooling systems that doesn’t usually have to be chased too far. I’ll be an effort to get everything clean enough to paint. If you do proceed with mass painting, make sure the right paint system is use for the temperature and material of pipe.
Back to labels, you shouldn’t have any trouble finding useful products. Some things to think about: 1) accuracy – the wrong label or direction can put someone in a world of hurt, 2) terminology – not tough with “utility” type services but can get sticky when you get into process streams that can be called different things by different people, 3) locations – obviously you want identifier where people can see them; I favor valves, above/below ground transitions, in/out of pipe rack transitions, and equipment ins and outs.