So, bearing in mind the situation I posted earlier, would anyone recommend the use of a proper 3D package when designing Progression Tools (multi stage press tools) and Checking/Workholding Fixtures such as bracket hole positions on a car exhaust system or Electrode machining holes in tip ends of Turbine blades to within 0.01mm of true position?.
We currently recieve mostly paper or 2d generated dxfs etc from UG and Catia models and what a nightmare it can be - hours of editing and rads spiraling out into infinity or fragmented into thousands of little blips etc etc making a normally small basic drawing upto 5MB in size or in the case of paper drawings a total redraw from scratch and you never get the views you need anyway! - with a model however, any view you want can be generated and it sounds like bliss.
I think it would be an advantage to us to draw the fixture in 3d around an imported 3d model from the source - perhaps even performing boolean operations to get location nests/forms etc along with other benifits like not drawing 3 views seperatly which often allows unforseen clashes between things - and have you ever tried to redraw a complex aerofoil shape from paper casting drawings?? nothing is ever in a true orientation! and to be confident your jobs going to work you have to do a lot of double checking to make sure things function in '3d real space' it can take hours and hours of what could be 'unecessary' time.
With standard parts like toggle clamps, air cylinders,motors,screws, press tool parts all available in 3d solids now, surely its possible build up a fixture or press tool more quickly than 2d draughting from scratch out of catalogs and reap all the other benifits 3d has to offer.
We were once sent some drawings of a press tool undertaken by another company, it was obvious to me it had been done in 3d because there were exploded isometric views and telltale lines on blends etc, the other guys in our office just thought it was a 2d drawn isometric as they couldnt even comprehend drawing something like that in 3d! and even mocked me a bit for even thinking it! - they said it must of taken months to draw and laughed at the mugs who had paid for it thinking our cumbersome way was soooo much better - but little did they know - if that company wanted another similar press tool drawing up they could just change the model slightly and the rest will virtually automatic update which would have taken us weeks of sifting through and altering/redimensioning all the different plates, punches, dies detail views etc! aswell as they being able to use it for rendered visualisations for the customer and FEA of the punches/formers and finished article etc.
With automatic feature recognition becoming available, we could even recieve a 'bent up' sheet metal pressing and then flatten it out for blanking etc rather than spending hours redrawing what you think the flat development will look like and figuring out all the bend calcs etc. So it does go on - Ive seen it... but to what extent?.
Our customers seem to forge on ahead with thier software and its getting more and more of a problem recieving information on our antiquated 2d system and things can only get worse.
Somebody somewhere must have been in the exact same position and I would like to innovate/bring things more upto date rather than wash my hands of it all. But the final decision will only be made by the ever cost conscious (often foolhardy)bosses and Im just a lowly designer so what do I know??.
Anyway, Ill leave it there before it turns into my work autobiography!!

. Sorry to bore you all - but somebody must know this situation/type of work and be able to offer further advice.
PS Thanks to the posters above, Ive logged them into my head for the future. And if any guys from my works are reading this somehow - you know who I am!.
Sirius (The longest 'Limey' moan in the world).