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Underpinning the corner of one mat foundation

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ishvaaag

Structural
Aug 17, 2001
3,665
Under the corner of a 1.1 m thick 1976 mat foundation washing from an irrigation ditch has caused a 10x10 m in plan, 8 m deep hole. The street level plus 4 livable levels building above is for now standing there in cantilever with some minor cracks above, quite likely with people within, sustained by the rigidity of the mat plus their connected belt walls (or foundatin box with the street level floor, there is 1 underground level), all reinforced concrete about fck=175 kgf/cm2, the walls 0.30 m or so thick.

The understood cause, washing by water has been removed, the irrigation ditch having been deviated it seems reasonably far away from the building now (the building hopefully out of the underground line of flow, yet who knows). The general setup of the soils in the area is a quaternary lake bed with silts for around 7 m, then gravels or whatever to 18 m, and then that I remember a hard "competent" layer (the nature of which I don't remember exactly, but might be either gypsum marls or gypsum rock), all this by the description of my ex partner, that did the project in the seventies'. So it seems it is the silts that have washed one way or another.

There was a precedent in the town (around 30000 people) quite similar in dimensions, unknown cause to me, but was then adjudicated in the news to losses in the public sewage system, and on worse foundation, isolated footings; the building anyway also survived the brunt of the thing in inversion of moments. Not being at all related to that job, I don't know what repair was made of what decision was then made about the building.

My expartner is considering his (and mine's with him in what would be called here one "marrón", a "brown", you can imagine why) intervention on the repair of the said corner under the mat with the idea of using piles to the competent layer 18 m below, outside the walls that then would catch the loads from the mat and walls. The council -quite surprisingly to me- is surmised to be acquiescent to such kind of solution in the public domain. If neccesary, some bridging of the loads at street level -within the cellar- could be investigated.

Since he wanted to bridge the void with the piles I immediately suggested the need of sheated piles (or well, just steel) but I am not at all happy with letting the void there, with some risk of the slopes still failing to cause further loss of support inwards the mat. So I will likely remain insistent on refilling the void, an 800 m3 job that, logically, will be a significant amount of the cost.

There may be already some geotechnical report but one on just this purpose will be made. For the moment I have not seen the site nor any photo of it.

Irrespective of our engagement to the job, and just for the purpose of my illustration, I am interested in your view on this repair job and how in general terms you would proceed, not only along the external piles of my expartner view, but also alternative solutions from inside the building as well, that by the way, have been already proposed by others, it seems on floating micropiles not reaching the competent level (they will have their geotech info, one must think). No idea if they refill or not. Just what you would do or how you would tackle one job like this.
 
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As I read your description, the mat was ground supported rather piled. A portion of this ground support has been removed by erosion, and the erosion has been stopped. Simply filling the void with an incompressible material should arrest further damage to the superstructure.
 
Yes, in this case it was not a piled mat. My expartner and myself shared some other cases in the area where a tight pattern of "estacas de sabina", short (say, protruding 2 m from the bottom of the mat, but scarcely embedded) tronco-conical hardwood piles used sometimes around there to tighten the soil, with longterm good results when buried. Thanks, hokie66.
 
A common technique in my area is driven H piles at slight angle to permit room for leads of the rig, followed by a section of H pile under the foundation acting as a support, pulled up with a jack used for tie-backs to place the load into the H piles, then welded in place. The flanges of the two H sections lap each other.

With sufficient number of plies, also acting as a retaining wall, you then ought to be able to fill the void, possibly with some cementing agent within it. Perhaps combine your sheet piles with the H piles.
 
I also considered the possibility of pushing the building back to position with jacks, keeping such solution for the moment on hold. This because the building has experienced (it is asserted, I have no proper inspection to confirm) so little damage from such a thing. You describe a practical manner to proceed for such transfer of the load, oldestguy, thanks.

The thing is going slow, but if we get hands on the matter I will keep you informed of what done.
 
Just beware of the fact that by introducing such a stiff support in one corner, you may cause the opposite problem to occur (i.e. settlement everywhere else but this corner.
 
Quite true, csd72; even if the building is there since 1976 long term (or just potential) evolution of settlement needs some evaluation; hopefully since for bearing piles the geotechnical report should state what is in the midst. Thanks.

In fact my expartner was considering not just supporting this corner but at least the other corners and 4 external sides of a joint that divides the block; but quite likely and since
others only offer as well local solution such thing will likely fall off budget... and regularization/setting further warrants on future settlement on the whole plan would be even more costly.
 
ishvaag,

without giving too much away, are there any photos or sketches that you can post regarding this. This would give a much better idea of the scale of the issue.
 
csd72, the thing is that we really have not been yet commissioned (nor committed) to the issue so I have not yet any pertinent info other than from the comments of my ex-partner. As I think I said, I have not even visited the site. If we enter the thing I will put some photos and give additional info of what got. So it is that I said "for my illustration". Never bad to have sound info from competent and well meant colleagues.
 
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