Gasma1975:
It staggers my imagination, that structural engineering has become such a rote process as to eliminate any need for thinking through the problem or for understanding how structures and members really work. Dig out your Strength of Materials ref. books and put your thinkin cap on, and try this approach on for size. Look up stress concentrations around a hole. Also, there are times when you do use the reduced, net area or net section, but this probably isn’t one of them. Do you go through this same process at every location and for every hole drilled or punched in a simple WF beam? You have a 10" o.d. pipe, of some reasonable wall thickness, and you want to drill a 1" hole someplace in one side, say btwn. 2 & 4 o’clock, right? Just for the heck of it, do the section property calcs. StructSU10 suggests, and report back, but the section props. shouldn’t change that much, nor should the gross section stresses. This is such a localized and small anomaly , that I would use the whole section props. and then ask the question, ‘what are the stress concentration effects in the region of the drilled hole, and what are the gross stress levels?’ This might be a different story if the drilled hole was larger and at 12 or 6 o’clock, and at the max. moment location; or if you were drilling an 8" dia. hole, leaving you a round open section, channel (C) type shape. And, it might be a different story if there were a whole line of closely spaced 1" holes. Pipe sections are not particularly efficient bending sections because of the lack of material in the max. normal bending stress regions. And, if they are thin walled or their dia. over thickness ratio (D/t) gets too large, they develop wall buckling and ovaling problems under high compressive stresses. For this you’ll want some more advanced ref. books.