I screwed up in my presentation of the situation.
It's not that the heat treat was done to 1150 instead of 1050.
It's that it was done in-house to H1050 for 1hr instead of RH1050 or TH1050.
Pardon my ignorance but perhaps I have misunderstood the process.
Normally we buy 17-4Ph RAW material that is solution heat treated per AMS 5643.
We then, usually, AGE HARDEN machined parts to H900. We do nothing more
complicated than a bake-at-time-and temperature, and then cool-in -air AGE HARDEN.
No other additives, special atmospheres, etc. are introduced. If such are required,
we outsource to those that do since we are not so equipped.
In looking at TABLE 3 (SHEET8) of AMS2759/3D, I saw a requirement for
“Austenite Condition and Transformation…) to the immediate left of the “Aging” columns.
For the RH 1050 the austenite conditioning calls for “1750 deg F …” and the TH1050 calls
for such at “1400 deg F…”. I perceived these [austenite conditioning] requirements to be done as part of the AGE HARDENING PROCESS. Perhaps this is to been done as an intermediate process [outsourced] and then a final [internal] age harden at 1050 deg F (Bake-for-time at-temperature and air cool). Perhaps the intermediate [austenite conditioning] and final heat treating should have been outsourced together.
What we DID is buy a stamped part made from 17-7ph in COND “A” and then
upon receipt, perform (I believe erroneously) our "normal" in-house AGE HARDEN (Bake-for-time at-temperature and air cool)
for 1hr to 1050 deg F. I had thought the parts were going to be outsourced and processed to TH1050. As we did them internally, the resulting hardness is 23Rc.
Now that you know the whole story, I’m open to thoughts, suggestions as to how to procede.
Thanks in advance.