Corus--
You said: "For an analysis where a thermal load was applied, the out of plane strain would not be zero but some constant value, regardless of thickness. In general then is it incorrect to use plane strain, with zero out of plane strain? "
I do not agree with this statement for all cases. If your two bounding planes are fixed, for generalized plane strain the out-of-plane strain would be zero. In plane strain, the strain is definitively zero (since by formulation there are no "bounding planes" as exist in generalized plane strain).
I'm speaking "on the fly" here, but I think I'm right: generalized plane strain with both bounding planes parallel and fixed devolves into a "pure" plane strain problem.
For such a case (using generalized plane strain), an applied thermal load will generate a zero total strain (hence e(thermal)= -e(mechanical) ). This is also true of plane strain.
Does this answer your question, or do I misunderstand your question (or am I even wrong)?
Regards,
Brad
One other thing--in a similar fashion, generalized plane can also be devolved into an axisymmetric problem by setting the bounding planes accordingly.