With or without PDM:
1. Create a folder tree
2. Each tree is numbered according to part number
3. Part numbers are six digits (or whatever you need)
4. Each folder gets 1,000 parts (Windoze slows with big folders)
5. A community spreadsheet contains descriptions of each part number. PartNumbers.xls for example
Folder 100000-100999
Folder 101000-101999
Folder 102000-102999
etc.
In options you set FILES/REFERENCES to point to the folder containing these folders and check Search External References in options.
You can format your spreadsheet like this:
PartNo Description DrawingNo Project
====== =========== ========= =======
The reason you want to keep a separate drawing number is that design tables can create multiple parts in a single drawing.
The spreadsheet is really important if you value your sanity because it will allow you to search for parts. Don't make the mistake of giving meaningful part numbers. Use the description and or project.
One advantage of this format is that when you decide to go to PDM this format will be real easy to pull into a PDM database.
And never save two files with the same name in different directories. Bad things can happen.
You could in fact create a macro that pulls a part number from the spreadsheet and adds the description to the spreadsheet and the part.
The formality of this method works well for a manufacturing environment. If you do jobs for many customers then you might have to add a customer specific part number and the customer's job number to your spreadsheet.
The big issue with a non-PDM file management solution is that he who saves last wins!
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