Tek-Tips is the largest IT community on the Internet today!

Members share and learn making Tek-Tips Forums the best source of peer-reviewed technical information on the Internet!

  • Congratulations cowski on being selected by the Eng-Tips community for having the most helpful posts in the forums last week. Way to Go!

Hole size with tolerance for Shaft

moiz19670309

Mechanical
Joined
Jun 15, 2013
Messages
31
Location
PK
I have a shaft with size dia 260.355
A Shaft sleeve fits over the shaft with rectangular key
The sleeve got damaged
Now we have to manufacture a new sleeve
I am confused what should be the sleeve ID with tolerance that I should give to my machinist. So that the sleeve easily fits on the shaft with locating key
Please help
 
You told us nothing about the application, the precision, the load, any maintenance issues, etc. Don't try to over engineer this thing. If your machinist is experienced, make sure he understands the situation and rely on his judgment. Young engineers can learn a lot from older, experienced machinists.
 
In some equipment a few millionths of an inch (0.0000254mm) is sufficient clearance.

It depends on how round the shaft is and that information is not given here.

More clearance than is required to make up for size and shape variations in the mating part isn't usually helpful, but after that more clearance is required to make up for size and shape variations in the sleeve that you are making and those are often known best by, as Jboggs mentioned, machinists.

There are common fits and limits for use when neither part exists for the purpose of design, but you are missing half the specification, which is what the expectation was for the shaft. Also, the shaft has been in use and may no longer conform the the original specification.
 
Curious if you measured shaft diameter to .355 mm accuracy, or if this is a drawing dimension (260.355 mm is very close to 10.250 inches). You can find a reasonable fit based on DIN/ISO 286
 
The Machinery's Handbook has a good section on fits between holes and shafts. For a given class of fit (which are described in the section), a table is provided that give min and max clearance between the hole and shaft for the diameter range in question.
 
ISO 286 covers this. SKF has information on their website with regards to shaft and housing fits. You want a free running fit. Dissimilar materials and extreme temperature complicate this.
 
First decision; is the key meant as a location device or as a torque transmission device? If locating, the fit between shaft and sleeve will be tighter than if the intent is for the key to transmit the majority of the torque.
Second decision: is the process driven by the shaft going to require high peak (and/or reversing) torque loads? This includes what happens in the event of a fault elsewhere, not just the "normal" operation.

Calculate the required fit (interference, clearance, or transition), accounting for thermal growth of both sleeve and shaft, and for material properties (allowable stress, etc.).

Relatively simple sanity check when INTERFERENCE fit (i.e. sleeve smaller than shaft) is required:
1) Industrial processes with low peak torque (< 1.5x rated) and/or no reversing duty typically use 0.0005 inch interference per inch of shaft diameter.
2) Processes with moderate peak torque (1.5x to 2x) and/or limited reversing (think putting your car into reverse, which requires slowing down to limit the instantaneous torque on the gearing) typically use 0.00075 inch interference per inch of shaft diameter.
3) Processes with very high (> 2x) and/or frequent reversing (think dropping your car into reverse from 100 kmh) typically use 0.001 inch of interference per inch of shaft diameter.

For the specific shaft case mentioned (260.355 mm = 10.2502 in):
Option 1 gives a sleeve nominal inside diameter of 10.2451 in (260.225 mm)
Option 2 gives a sleeve nominal inside diameter of 10.2425 in (260.160 mm)
Option 3 gives a sleeve nominal inside diameter of 10.2399 in (260.095 mm)

From there, you'd need to determine the tolerance of the shaft diameter (+/- whatever) and adjust the sleeve diameter tolerance to maintain the appropriate fit force.
 

Part and Inventory Search

Sponsor

Back
Top