Controlling the load (fastener torque) is essential to ensuring the gasketed joint will seal properly. Several codes cover gasketed joint elements: ASME Boiler and Pressure Vessel Code, ASME B31.3, Process Piping Code, ASME B16.5, Bolted Flange Connections (BFC) EN 1591-1 and ENV 1591-2 and API 6A flange are a few. ASME PCC-1, Guidelines for Pressure Boundary Bolted Flange Joint Assembly Torque calculations are based on the simplified formula.
T= (k?f?d)/12 (U.S. Customary Units)
The fastener load has to compress the gasket so it conforms to the flange surfaces, and to "seat" the gasket into the flange. The combined force needs to:
1. Overcome the hydrostatic forces generated by the internal fluid pressure trying to push the flanges apart
2. Compress the gasket enough to hold it in place when the internal pressure is trying to penetrate through the gasket and/or gasket/flange sealing surfaces
3. Maintain some residual load on the gasket after the hydrostatic load has unloaded the gasket, which involves the gasket factor m.
The hydrostatic end load on the flanged joint and a residual gasket load:
Wm1 = ((?•G2 • P)/4) + (2 •b•? •G • m • P)
Minimum seating load on the gasket:
Wm2 = (?•b•G)y
The greater of the two values-Wm1 or Wm2-will is the minimum required design bolt load. Minimum required fastener load divided by the number of fasteners in the joint will determine the minimum force.
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