Delrin molds very nicely, with a relatively high but consistent shrink rate, and tends to develop sink marks. After molding, its dimensional stability is good, and it has a low friction coefficient, so it's often used for molded gears with integral plain bearings. For higher PVs, a tfe- filled version, Delrin AF, brown in color, is available.
It's available as machining stock in sheets and rounds, to substantial dimensions, and is not terribly expensive. The center of the rounds and the central plane of the sheets are marked by a thin zone of high porosity. It machines easily, giving off a faint vinegar odor.
The natural white color is attractive, and can be tinted with Rit fabric dye. It's not naturally UV resistant, so the black pigmented version should be used outdoors.
Mike Halloran
Pembroke Pines, FL, USA