Searc
Mechanical
- Oct 31, 2018
- 12
Hey, I am trying to finalise a machining drawing of a part shown in it's finish state here: The part is made via an unusual casting process - the part is cast between two plates, which once removed only leaves the middle profile surface (labelled A) and end surface (labelled B) requiring machining. After casting, a mandrel is pressed out of the hole and the hole itself only requires a small amount of machining to finishing sizes, unlike surfaces A and B. The rest of the surfaces are left as-cast.
The part is for a compression test, so I want to control the two functional features, that is the hole and end surface (labelled B) keeping them in align with the as-cast surfaces. To this end, using GD&T I want to keep the hole circular and perpendicular to as-cast surface next to the hole. I also want to keep the end surface (labelled B) parallel to the hole axis and perpendicular to the datum discussed below.
My question is about GD&T datums. I think I can use the hole as a axis datum, as after the mandrel is pressed out it is an as-cast surface before it is machined. I can also use the flat surface perpendicular to the hole axis. Using these two datums, the part is only unconstrained in one degree of freedom - it can spin around the hole. So, my question is how do I constrain this last degree of freedom, considering all other surfaces are not perpendicular or parallel. I think the practical answer are fixtures which will be machined to fit between the two symmetrical ridges to control the rotation around the hole - but how would you define this datum on a drawing? Using datum targets on opposite inside surfaces of the ridges to create a middle surface datum at the plane of symmetry of the part? Using common datums?
Also I'm open to any other tips or suggestions of a better method to controlling these features.
Thanks!
UK - Using BS8888
The part is for a compression test, so I want to control the two functional features, that is the hole and end surface (labelled B) keeping them in align with the as-cast surfaces. To this end, using GD&T I want to keep the hole circular and perpendicular to as-cast surface next to the hole. I also want to keep the end surface (labelled B) parallel to the hole axis and perpendicular to the datum discussed below.
My question is about GD&T datums. I think I can use the hole as a axis datum, as after the mandrel is pressed out it is an as-cast surface before it is machined. I can also use the flat surface perpendicular to the hole axis. Using these two datums, the part is only unconstrained in one degree of freedom - it can spin around the hole. So, my question is how do I constrain this last degree of freedom, considering all other surfaces are not perpendicular or parallel. I think the practical answer are fixtures which will be machined to fit between the two symmetrical ridges to control the rotation around the hole - but how would you define this datum on a drawing? Using datum targets on opposite inside surfaces of the ridges to create a middle surface datum at the plane of symmetry of the part? Using common datums?
Also I'm open to any other tips or suggestions of a better method to controlling these features.
Thanks!
UK - Using BS8888