@Paddington: interesting mental experiment. I agree with the conclusion. The shear forces in the pipe at the support
are the shear forces in the weld.
@CEL: the AISC method is just straight up VQ/It mechanics of materials. There should be no compatibility issues.
@ Everybody:
I did a bit of numerical fiddling using the Blodgett example and assuming my theory of shear distribution to be correct. See the graphs below which describe the variation of force in the top left quadrant of the weld starting from horizontal (0 degress) and ending at the zenith (90 degrees).
I plotted four relationships:
1) Weld shear force on its own calculated via VQ/It.
2) Weld tension (bending) force on its own.
3) Combined, vector sum weld shear calculated with my theory.
4) Combined, vector sum weld shear calculated with Blodgett's simplification.
The results are as follows:
1) At the original 108" length, shear stresses barely register on the graph.
2) At 24" length, the shear stresses register on the graph but do not affect the outcome.
5) At 5" length, the shear stresses would finally affect the outcome. Of course, at such a low span to depth ratio, flexural theory probably doesn't even apply.
My conclusion:
An improvement upon Blodgett's simplification would be to simply not include shear in the calculation at all. There doesn't ever seem to be a practical scenario where it would affect the weld size.
5" Length
24" Length
108" Length
I like to debate structural engineering theory -- a lot. If I challenge you on something, know that I'm doing so because I respect your opinion enough to either change it or adopt it.