Continue to Site

Eng-Tips is the largest engineering community on the Internet

Intelligent Work Forums for Engineering Professionals

  • Congratulations waross on being selected by the Eng-Tips community for having the most helpful posts in the forums last week. Way to Go!

Another B31.3 Pipe Stress Analysis Question 4

Status
Not open for further replies.

Robster1us

Mechanical
Dec 31, 2009
27
I am a Mechanical Engineering PE in the state of Florida with mostly Industrial Ammonia Refrigeration experience. I have recently had the opportunity to branch out into some other aspects of the pressure piping design world, specifically process piping, and started looking around at various sources of information. I have B31.3 2006 and initially began my search based on the required flexibility analysis.

From other threads on the site, as well as some other sites on the Web, it became clear that simply having a pipe stress analysis package like Bently was a matter of "garbage in, garbage out", and unless one really understands what's going on, it's best to leave this to the professionals (meaning actual pipe stress engineers, not any old yahoo with a Bently or CAESAR II license).

However, you have to start somewhere, so I purchased copies of Rip Weaver's "Piper's Pocket Handbook" and both volumes of "Process Piping Design". They introduced me to my first pass/fail method of culling through piping arrangements for those that definitely have adequate flexibility and those that may need some analysis, an important thing when you could save thousands by honing in on only the items that need analysis.

That's it for the long preamble. My question is this: both books I mentioned have essentially the same exact text on flexibility and minimum leg lengths for the "L" method and its analogs. The chapters also mention guidelines for reaction forces/limits for various equipment types. I am having trouble interpreting these two portions of the text. It would seem to me that piping flexibility is a separate issue from reaction forces at equipment and/or anchor points. My interpretation of the "L" method in the books is that, should you come up with an answer within the criteria, the PIPING is adequately flexible and stresses are pretty-much garanteed gelow allowable from a thermal expansion point of view. However, what does this have to do, if anything, with acceptable reaction forces at anchor points and equipment connections? The text doesn't seem to address how to find reactions, and I must be missing something, but I don't know what it is. Can someone with more experience and familiarity with Mr. Weaver's work please shed some light on this? Am I even approaching this method correclty, i.e. can you provide a better expanation of what "adequate flexibility" means with respect to pipe stress added by the pipe flexing?
Incidentally, as a side question, when he talks about anchoring pipe, what type of support would this be? Is it permitted to weld the pipe itself to a support (I guess if the pipe is not penetrated, it might be OK, at least in Normal Fluid service in B31.3)?

Sorry for the long question, I wanted to give sufficient background for a targeted answer(s). For those who are curious, yes I do realize that the Refrigeration Piping Code, B31.5, requires adequate flexibility as well, but I myself have never performed one of these analyses, and they are uncommon in that industry unless dealing with especially low temperatures or suitability of certain, non-impact-tested materials for lower-temperature service.
 
Replies continue below

Recommended for you

Guys,

I appreciate all of your input. It looks like we're well away from the original topic and point of my post. Is there any way this in-depth discussion could be done in another thread? I am trying to get help and advice on performing a code stress analysis, and while it is helpful to know its limitations, I'm not anywhere near being able to make use of this discussion.
Sorry, I'm not terribly familiar with forum rules, but these topics are far more in-depth than the help I was seeking. If someone else has something further to input regarding that, I would be grateful.
Please don't think I'm not appreciative of your time and effort, as I most certainly am.
 
My intense interest in the subject impelled me to knowingly participate in the skyjack.

On the original topic, I am a buzzard coming late to the kill, in that I can add little to the excellent advice you've been given so far. You've already read some piping design books. Peng's book is excellent. Kellogg's is dated but definitely worth reading. The Casti guidebook is a great adjunct to the code itself. I would recommend Caesar training. I also recommend the use of Paulin Research Group's suite of finite element analysis software after you have mastered pipe stress analysis somewhat. Welcome to a fascinating field.
 
Actually beam element programs, if designed with nonlinear analysis requirements in mind, should be able to handle nonlinear analysis just fine. Not just gaps, friction or multilinear springs either. There's no reason other than limitations with specific software programs as to why beam/line element models should not also consider plastic hinges, nonlinear P-delta effects, nonlinear load paths, and large displacements too.

I have never used PCLGold, so I have no idea whether it's any good. But they make numerous valid points about limitations in current pipe stress programs. SAP2000 is almost certainly less user friendly than PCLGold for creating piping models (and it lacks piping libraries, code calculations, spring hanger module etc), so I understand what you're saying with the need to be able to construct an analytical model quickly. Programs with high-end analytical capabilities often tend to be too time consuming to be used in practical piping design work.

Paulin Group also makes some good observations with regards to applicability of FEA and their templates appear to be easy to use. But my concern for now is more basic and limited to global beam/line element analytical modeling. Most piping stress programs ignore TOO much with their limitations imo. No P-delta, no load sequencing, no ability to consider yielding, limited control over the mass model and other limitations. Can all of these real-world effects be safely ignored for most designs? Especially designs where nonlinear supports are considered? Until someone takes the time and trouble to build analytical models for typical pipe network designs and compare side-by-side, we'll never know for sure. PCLGold took a nice step in that direction with their example which demonstrates that it's unconservative to ignore load path dependent friction effects.
 
Zipp,

Again, not to detract from your contribution, as I appreciate your input, but this way off topic. It has almost nothing to do with my post and no one is helping me with my question, they're responding to yours. Please start a new thread. Thank you.
 
Rob, apologies for getting you sidetracked. I think you will get much more from Peng & Peng's book than from Kellogg. In fact, Peng references Kellogg methods often in their book.

The B31.3 code has you consider weight and pressure stresses independently from thermal stresses. As you are undoubtedly aware, how/where you support your piping is largely dependent on space and nearby steel. Hopefully you have others in your office to learn from and coordinate with for advice in this area.

In addition to B31.3 code stress requirements, you also will need to check to ensure that piping forces and moments do not overload connecting equipment such as compressors, equipment which is not explicitly dealt with in the B31 code. Typically you would create an "operating" load combination for equipment load checks, a combo which should include weight + thermal load(s) and compare calculated loads against the applicable equipment standard, or if you're unsure, contact the equipment vendor directly to discuss allowable piping loads. Peng's book has a lot of advice for you in that area too.
 
This is an excelent thread with many good topics covered.

OP, I recomend adding L.C. Peng's book "Pipe Stress Engineering" to your library collection.


I have read this book at least three times over and find it to be an invaluabe recource for my work.

Just as a point of interest I thought I would mention that I had the pleasure of taking the ASME course on B31.1 Piping design and fabrication taught by none other than Ron Haupt. He has a self admitted "liberal interpretation of the code" on the matter of local yielding and initial shakedown. Ron also himself admitted that he was but one voice on the commitee and that other members may have a different interpretation of the same code.

At the end of the day the code is not a design guide and is not a replacement for sound engineering judgement. It is a set of design and fabrication rules meant to prevent failure.

Just my two cents worth.

A question properly stated is a problem half solved.

Always remember, free advice is worth exactly what you pay for it!

 
Status
Not open for further replies.

Part and Inventory Search

Sponsor