Auto-thermal steam reforming
Auto-thermal steam reforming
(OP)
Hello Everyone!!
I got a small question. So for the purpose of testing my experiment, I am building a small industrial scale reactor for steam reforming of pyrolysis gas in combination with partial oxidation with air. This test would be done in small scale with 25 m3/h of pygas, 30 m3/h of steam and around 10 m3/h of air . The steam and pygas is premixed at 400°C and would be entered in a spouted bed reactor and air will be entered from the bottom for getting a proper H2/CO ratio and for partial oxidation. My question is that, for auto-thermal reforming, is it necessary to have a burner, or the required temperature can be reached without a burner?
Thanks!
I got a small question. So for the purpose of testing my experiment, I am building a small industrial scale reactor for steam reforming of pyrolysis gas in combination with partial oxidation with air. This test would be done in small scale with 25 m3/h of pygas, 30 m3/h of steam and around 10 m3/h of air . The steam and pygas is premixed at 400°C and would be entered in a spouted bed reactor and air will be entered from the bottom for getting a proper H2/CO ratio and for partial oxidation. My question is that, for auto-thermal reforming, is it necessary to have a burner, or the required temperature can be reached without a burner?
Thanks!
RE: Auto-thermal steam reforming
RE: Auto-thermal steam reforming
Yes, I meant the spark ignition.
Yes, I am using a dolomite catalyst for the tar conversion and syngas production. Since steam reforming is a endothermic process, I am also planning to partially oxidize the pygas to reach the desired temperature of 900°C. But I am ambigious that without any external heat source if I would be able to reach temperature of 900°C. I have not done any energy balance to support this. Do you have any suggestion about this problem, or is it possible to reach the desired temperature by POX?
Thank you!!!
RE: Auto-thermal steam reforming
RE: Auto-thermal steam reforming
I am providing air as a oxygen source ( in desired amount) to partially oxidize it.
RE: Auto-thermal steam reforming
RE: Auto-thermal steam reforming
Could there be chances of explosion?
The products gases are entered into cyclone, then cooled and entered into combustion chamber of pyrolysis reactor.
The air is entered in the catalyst bed upto a level where it can reach temperature upto 900°C as steam reforming is exothermic reaction. But the question can it react with the product gas in the outlet with the unreacted oxygen causing temperature increase?
RE: Auto-thermal steam reforming
Agreed, air should not be fed into the catalyst bed downstream of the flame.
RE: Auto-thermal steam reforming
Or if the oxygen is kept below the LOC, it would be safe.
In the spouted bed reactor the entry point for the reacting gases are from the bottom. So the pygas + steam is entered from the inner pipe and air is entered from the out pipe (as in burner) in the catalyst bed.
RE: Auto-thermal steam reforming
RE: Auto-thermal steam reforming
The entire stream has to ignited at the burner assembly, with O2 flowrate adequate for formation of CO only.
RE: Auto-thermal steam reforming
What you said is absolutely correct. However, I have read researches about the catalytic partial oxidation where no burner is used. The problem here is I am using a spouted bed reactor( which is conical silo) the feed strea will enter the bottom of the conical part and produce a spout in the dolomit bed. So here the catalytic reaction of steam+pygas will take place which are initially at temperature about 300°C, but I need temperature upto 900°C to crack the tar and reform the long chain hydrocarbons to CO +H2. If I combust the gases below the reactor, it is not possible while there is dolomite bed in the conical bottom. The feed stream (Pygas+Steam) which is initially at 300°C has to be reformed to CO+H2 and tar cracking must take place. But the external heat requirement is very expensive for such a reactor. So when limited amount of air is provided the partial oxidation in the bed and above the bed will provide the temperature for the steam reforming. In addition, the partial oxidation is mildly exothermic. However, the problem is that if the autoignition at 900°C of the pygas+air+steam mixture might lead to an explosion or not?
The outlet gas enters a cyclone then condensor and then enters into a combustion chamber. The sample is taken before the combustion chamber for analysis.
RE: Auto-thermal steam reforming
RE: Auto-thermal steam reforming
RE: Auto-thermal steam reforming
RE: Auto-thermal steam reforming
RE: Auto-thermal steam reforming