Spark Plug Gap & effect
Spark Plug Gap & effect
(OP)
Assuming that the coil can generate the require voltage, what effect does increasing or decreasing plug gap have on combustion?
cheers
cheers
INTELLIGENT WORK FORUMS
FOR ENGINEERING PROFESSIONALS Come Join Us!Are you an
Engineering professional? Join Eng-Tips Forums!
*Eng-Tips's functionality depends on members receiving e-mail. By joining you are opting in to receive e-mail. Posting Guidelines |
|
Join your peers on the Internet's largest technical engineering professional community.
It's easy to join and it's free.
Here's Why Members Love Eng-Tips Forums:
Register now while it's still free!
Already a member? Close this window and log in.
RE: Spark Plug Gap & effect
An increased gap would probably increase the burn rate slightly, but i am more or less sure that it would help alot if the mixture is lean.
RE: Spark Plug Gap & effect
RE: Spark Plug Gap & effect
Spark gap and voltage requirements are determined mostly by compression, air/fuel mixture, and fuel type. An increased gap requires increased voltage and amperage in order to maintain spark density. Decreasing the gap can make it vulnerable to incomplete burn or misfire. Once you have "enough" gap and voltage, it won't do any good to add more.
RE: Spark Plug Gap & effect
RE: Spark Plug Gap & effect
So when you open the gap up, you lower the amps and spark duration. The entire compromise is like a game of percentages. The wider the gap in the spark plug, the more likely there will be some hydrocarbon/02 mixture floating by to be ionized by the spark and the longer the spark duration the more opportunity to find some to ionize. The leaner the mixture the more voltage it take, and lean mixture tend to have more voids or pockets of either 02 or/HC, but not necessarily together, thus lean misfire.
It’s all about the compromises that have to be made. If the mixture is too lean you need huge ignition requirements both in energy, secondary insulation and probably the most important cost. The bang for the buck is what’s it’s all about. I saw 20 to 24 to 1 air/fuel mixture being reliable used in a stand engine by using extremely wide spark plug gaps of over .200 with over 7 millisecond spark duration but the combination of high cost and short spark plug life didn’t justify the results. And just because you can ignite a very lean mixture it doesn’t mean that the results are necessarily what you want as well, because as in this case, the power got to be so low that there was no way to justify the results either.
al1
RE: Spark Plug Gap & effect
RE: Spark Plug Gap & effect
RE: Spark Plug Gap & effect
RE: Spark Plug Gap & effect
RE: Spark Plug Gap & effect
The types of plugs that were tested were
a) a conventional “J-gap” type (1.4mm gap)
b) J gap with fine centre electrode (1.4mm gap)
c) surface gap with four ground electrodes higher than the centre electrode(1.3mm gap)
d) surface gap with four ground electrodes lower than the centre electrode(1.4mm gap)
e) ring gap design with find centre electrode(1.2mm gap)
AFR sweeps, EGR and spark timing sweeps were carried out, COV of IMEP stability limits were investigated (lean limits, EGR dilution tolerance). For the results the surface of the plugs was examined using a microscope and scanning electron microscope. The full results of the tests are too extensive to go into.
In addition the electrode orientation was investigated.
Plug design in “b” was found to offer the most stable and repeatable combustion even up until AFRs as lean as 21.5. This was closely followed by the plug design of “d”.
A similar trend was shown for EGR tolerance, where “b” could tolerate 23 % and “d” almost as much but with a poor COV of IMEP of 6-7%.
HC emissions were monitored also and showed concurrence with the plug types that misfired earlier in the test.
In terms of orientation, the plugs were tested at 60 degree rotational increments with everything else kept constant. It was found that spark plug orientation affects engine operation smoothness in the AFR range of operation of 14.6:1 (stoich) up to 17.6:1. COV of IMEP of cylinder pressure fluctuation increased when the ground electrode faced the primary intake port. Examination of the spark plug surfaces suggested that the sparks between the centre and ground electrode billow out in the direction away from the primary intake port to the spark plug in the main flow direction.
Overall the fine centre electrode J –gap plug could run in extended lean operation compared to the surface gap and ring gap designs. The surface gap type plugs have additional energy loss to the insulator. Voltage requirements decreased for reversed polarity operation at part load but increased at wide open throttle. This indicated that the ground electrodes were hotter than the centre electrodes under light loads and vice versa at WOT.