TAPPED BOLT HOLES IN ALUMINUM
TAPPED BOLT HOLES IN ALUMINUM
(OP)
We need to connect the skirtings for 30" bus ducts to the wall of the isophase box. Details as follows:
Wall is 1/2" thick in 6061 aluminum. Bolt groups are 24 - 3/8" dia on 18" radius. Design loading achieved 20 times in life. At other times, nominal loading only but box continually vibrating. Open to weather in medium industrial setting (30 yrs design life).
Can you advise:
Is it safe to tap the aluminum wall, or must we use through bolts?
What material for the bolt (inc nut, washers, gaskets if used).
Wall is 1/2" thick in 6061 aluminum. Bolt groups are 24 - 3/8" dia on 18" radius. Design loading achieved 20 times in life. At other times, nominal loading only but box continually vibrating. Open to weather in medium industrial setting (30 yrs design life).
Can you advise:
Is it safe to tap the aluminum wall, or must we use through bolts?
What material for the bolt (inc nut, washers, gaskets if used).
RE: TAPPED BOLT HOLES IN ALUMINUM
Best of Luck-TWWeld
RE: TAPPED BOLT HOLES IN ALUMINUM
You could also consider NutSerts (clinch nuts) which work similar to Pop rivets, leaving a nut into which you can screw a fastener. These work very well in aluminum.
As for materials, definitely use stainless steel fasteners, preferably 316.
Agree with TWWELD about LocTite. Works well for vibration.
RE: TAPPED BOLT HOLES IN ALUMINUM
A 3/8-16 stainless taptite will form threads in 6061 aluminum very easily. It has a major diameter of 0.3810" and should be have an as cast hole of 0.3466" - 0.3425" at the midpoint of the length of engagement. The ideal would be an as cast hole with a 1 degree draft, or a tapered drilled hole (best guess right now would be 0.359" - 0.356" at the top and 0.343" - 0.340" at the bottom; check the math. If the hole is drilled be careful of the drill speed as it can work harden the interior surface of the hole.
Under these conditions you might see a thread forming torque of about 90 Lb-in - 110 Lb-in and an assembly torque of about 350 Lb-in - 450 Lb-in.
Remember one test is worth 10,000 opinions
Bill P.
CSFT, Inc.