Mebing,
I agree with Chuck, you are probably wasting your time. One does not ‘activate’ alumina by burning it – alumina does not burn. Possibly, heating in very high pressure steam will activate the surface, but it will do little for the bulk structure. Heating activated alumina at excessive temperature will
de-activate it; the material will tend to a more stable, lower energy structure by decreasing surface area via sintering. I am not sure what ‘alumina from an aluminum smelter’ is (maybe dross?); but have used granular alumina (like sand) in some foundry work, and it is totally unsuitable for activation.
Activated alumina is produced by first precipitating aluminum hydroxide from aqueous solution, and then briefly heating the hydroxide to drive off the water, creating a very porous network structure. If you actually want to use your material, you need to characterize it better before proceeding. My guess is that the only method would be to dissolve it in acid, neutralize to precipitate Al(OH)
3, rinse with DI water (or perhaps some anti-sintering agent), then briefly heat the aluminum hydroxide to drive off the water. The high surface area is a result of the loose network structure of the aluminum hydroxide precipitate and its subsequent decomposition (think popcorn).
“Activated Alumina-
A very high surface area alumina that is used in a variety of adsorbent and catalyst applications. This product normally is supplied in the chi crystalline phase and has a surface area of up to 300 m2/g. The product is produced by performing a special flash calcination on alumina trihydrate. After activation, the product typically is formed into granules or pellets.”