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Weld repair of a sour service carbon steel vessel

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metalhoosier

Materials
Nov 27, 2007
29
I have a vessel 14psig and 220F that needs repair due to a pinhole leak. The vessel contains sour service gas. The vessel is 40+ years old SA-212 material, 0.250 min wall thickness that was fully stress relieved after fabrication. We intend on:
1) performing a local hydrogen bake at 600F for 2 hrs
2) pre-heat to 200F and weld repair
3) PWHT local area at 1100F for 15 minutes

The intent is to follow the API 939-B specification. Is this overkill? Any comments would be appreciated.
 
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One added item - wet fluorescent MT of the repair region after completion of welding. You need to verify the integrtiy of the repair.
 
Vesselfab and Metengr,

Thank you for your comments on this issue. I deal regularly with pressure vessel repair (I guess that's a good thing) but I don't have much experience with the sour gas service and hydrogen entrapment, so this seemed a little overkill, but it's good to know it is not.

Thank you,
MetalHoo
 
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