Hello lin111
The science of motor starting includiong motor selection, and starter selection is not well understood or engineered in most situations that I have come across. You are correct in asking these questions.
Firstly, you need to consider the driven load. The driven load has a minimum torque requirement in order to accelerate to full speed in a reasonable time. This determines your minimum starting torque.
Secondly, the motor acts as a transducer to convert amps into newton meters (torque) and this determines the minimum starting current to achieve the torque required by the load. Please note that motors vary dramatically in their ability to convert current into torque during start!!
Thirdly, the starter can control the current/voltage applied to the motor to limit the starting current to that required by the motor to start the load.
Finally, the supply dertermines the maximum starting current that can be delivered to the motor.
If you follow the sequence above and optimise each component, load, motor, starter and supply, you will get the best results.
In many situations, reliance is made that the starter will eventually end up on full voltage and the motor will start the load at that time. In these cases a simple DOL starter would be cheaper and more effective.
If you look at my site,
you will find more information on the science of motor starting.
Best regards,
Mark Empson