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Threaded hole strength in 6061 aluminum

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shorton2

Mechanical
Joined
Nov 3, 2008
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43
It's been a long time since I had to do anything like this and my old ME training is rusty. I need to determine the tensile strength for a threaded hole. As the hole is under the normal rule-of-thumb depths for full bolt strength, AND the material is weaker than the bolt, I figure the weak link will be the threaded hole. I need to determine how much load this can handle.

Parameters and constraints:
- Standard steel M3 socket screw
- Threaded hole into a 6061 aluminum part.
- I'd plan to try to get a formed thread but to be conservative consider a medium fit cut-tap thread.
- Thread depth is 4.5mm max, I'd say allow .5mm for chamfer, etc., and call it 4mm of thread engagement possible. I can't make the hole any deeper.

Can someone help me calculate the tensile strength of this connection?



 
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