9 INSTALLATION OF BOLTS
(a) To support the assembly procedure, determine the
minimum adequate length of bolts.
(1) Bolt length should accommodate washers, nut
height, and the required thread protrusion.
(2) For assemblies involving bolt tensioning, the bolt
length should provide for the threaded portion of the bolt
to extend at least one bolt diameter beyond the outside nut
face on the tensioner side of the joint.
CAUTION: Avoid excessively long bolts. Excessive thread
protrusion can complicate joint disassembly due to corrosion,
paint, or damage on the exposed thread.
(b) The following instructions should be included in the
assembly procedure:
(1) Verify that the bolts, nuts, and washers conform
to required specifications [material grade, nominal
diameter, thread pitch, and nut thickness (heavy hex
versus regular hex)].
(2) Verify that the bolts are the specified length.
(3) Install the bolts such that the marked ends are on
the same side of the joint. Install nuts with the identification
marking facing outward. This practice facilitates
inspection.
(4) Install the nut on one end of the stud with
minimal thread protrusion such that any excess thread
length is located on the opposite end of the stud. This practice
facilitates joint disassembly (see section 14).
(5) Hand tighten the nuts. Then snug up the bolts to
15 N∙m to 30 N∙m (10 ft-lb to 20 ft-lb) but not to exceed
10% of the total target assembly bolt load (see
Nonmandatory Appendix O).
(6) Examine the bolts for adequate thread protrusion.
The criterion in the new construction codes2 is
thread engagement for the full depth of the nut.
However, it has been shown that the full strength in a
threaded fastener can be developed with less than
complete thread engagement, a consideration in
certain post-construction situations (e.g., see para.
15.13 and para. 15.15, refs. [4]–[6]).