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Skip I, O, Q, S, X, Z Rev letters - does it really matter?

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SonicFlow

Mechanical
Mar 8, 2007
15
I working on implementing a PDM system, and I think we should use straight alpha Revisions, and not skip any letters.

The opposing side wants to follow the ASME guidelines and skip I, O, Q, S, X and Z. I would be more satisfied with this if someone gave me some good arguments on why this is so important. With or without a PDM system skipping letters introduces additional complexity, and it is often not consistently maintained around the organization.

The way I see it - there is little opportunity for confusion if we do not skip letters. So what if a machine shop thinks it is revision "1" (ignoring the G and H showing on rev table) if they use the right drawing? (One little idea - for drawing rev letters we could use a font that makes it more clear that an I is not a 1.) Our prototype numbers are 01, 02... two digit numeric counter.

Skipping letters correctly becomes an esoteric tribal knowledge sort of thing that will require a group effort to maintain. I say tribal, because even if it is written down people have to remember to go look at the spec, and who wants to do that day-to-day? People often forget some of the these letters.

Going forward Enterprise PDM will make things in the vault have the correct sequence, but there are plenty of other activities. For one thing, our ERP gives no guidance on this issue (and PDM and ERP will not be linked at this stage). Historically we have not even consistently followed the ASME system in engineering. I and O were often skipped, but Q, S, X and Z were often not. I and O are easier to remember (and far more frequently reached). I must admit it bothers me a bit to use I or O. We could compromise and just skip I and O, make that our system... or get rid of the whole, perhaps overblown, convention.

Yes, we can teach people to follow the system more, but is it worth the effort?

Serious Question: For PDM migration - Do we bump legacy documents up a rev letter if they have one of the forbidden letters? Release new rev with an ECO? We probably have several hundred drawings with forbidden revision letters.

Overall I think it is not worth the trouble!

Thanks for any opinions, rants or examples.
 
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I have experienced confusion with revisions using I, O, Q, S, X and Z, especially with a copy of a copy or just somebody conveying in the wrong letter over the phone or email.
If you don't want to follow the standard (whichever standard you use) of revision letters, leave off the reference of the standard called out on your drawing format/notes.

You can setup rev letters/numbers anyway you like in PDM.

Chris, CSWA
SolidWorks 13
ctopher's home
SolidWorks Legion
 
I printed out the alphabet with spaces in place of the forbidden letters with a label maker and stuck it on the bottom frame of my monitor. It is SOOOO easy to mix O and 0 no matter the font, I would never go there.

----------------------------------------

The Help for this program was created in Windows Help format, which depends on a feature that isn't included in this version of Windows.
 
It is definitely worth the trouble to skip those letters, and rev-up drawings so they don't use those letters. New system, new rules. You are implementing a new system, you have a clean slate. Why muck it up with legacy garbage?

I can be confused with a 1
O can be confused with a 0
Q can be confused with an O or 0
S can be confused with a 5

"Art without engineering is dreaming; Engineering without art is calculating."

Have you read faq731-376 to make the best use of these Forums?
 
Thanks for all replies!

""""""
MadMango said:
I can be confused with a 1
O can be confused with a 0
Q can be confused with an O or 0
S can be confused with a 5
""""""" And Z could be a 2 I guess.

But if that happens, what is the impact? PO says make it to rev Q, drawing says rev Q, they will then make the correct part even if they think it is rev zero. There are probably other scenarios...
 
Up to you to ignore it, but the practice was established because there was confusion. Sometime you'll get a part back that's to the "O" (not "0") Revision when you asked for "Q" and they say that they already had a copy of that revision and ignored the new copy you gave them.

 
SonicFlow - remember that in the US the drawing becomes effectively a legal document as part of a contract once you start dealing with customers or vendors.

Confusion over the revision could ultimately (even if fairly unlikely) come up in this context if there is a disagreement between you and customer and the revision confusion is a (real or perceived) part of the cause.

Like others say I would take this as an opportunity to more robustly enforce this rule rather than a reason to abandon it.

Posting guidelines faq731-376 (probably not aimed specifically at you)
What is Engineering anyway: faq1088-1484
 
3DDave and Kenat - those are excellent points you added. I had not thought of that.
 
SonicFlow,

Just to reinforce everyone else's remarks...

Consider the possibility of hand written documents, or someone transcribing at the keyboard. It happens.

--
JHG
 
It makes more sense the older you get and your eyesight starts to go. The damn verification boxes some websites use drive me crazy with Is and 1s and Os and Os
 
Not to mention the increasing practice of printing out drawings on 11"x17" paper, regardless of the actual format size.

“Know the rules well, so you can break them effectively.”
-Dalai Lama XIV
 
ewh said:
Not to mention the increasing practice of printing out drawings on 11"x17" paper, regardless of the actual format size.

Our favourite machine shop has shut down, and the new guys we are dealing with rely on a letter sized printer. This renders E[ ]sized drawings unreadable.

--
JHG
 
We increased our font size from .12 to .15 so that when an E is reduced to B/Tabloid it's still legible.

However, 11*17 is pushing it!

Posting guidelines faq731-376 (probably not aimed specifically at you)
What is Engineering anyway: faq1088-1484
 
KENAT,

My 21st edition of the Machinery's Handbook recommend 5/32" or 4mm lettering on D[ ]sized and E[ ]sized drawings. This supports reduced sized printing, and it supports that fact that full sized drawings probably are taped to walls, and have to be read from a distance of six feet, or two metres.

There is no mention of this in my 26th edition.

--
JHG
 
Oops, I meant 11*8.5 is pushing it, 11*17 is tabloid - doh.

We did some research on the font size back when me made the change but I don't remember the details.

Posting guidelines faq731-376 (probably not aimed specifically at you)
What is Engineering anyway: faq1088-1484
 
Just wanted to follow up to say I did listen to your wisdom. I decided it was safer to stick with the ASME system. Rev letter confusion - I think it is probably a low frequency (unlikely) but high impact sort of error situation.

I wrote a Dispatch script (a software tool) for Enterprise PDM so it will pop up a message if a user tries to use an invalid letter (this way they will know why the state change was rejected by the PDM).

Thanks for all your feedback!
 
And now, when someone complains about that error message, you can refer to the standard for your defense.

--Scott
www.wertel.pro
 
There is a long tradition of avoiding those letters for revision levels. It's also in every drafting standard you can find. How hard can it be to just go with industry practice?

Tunalover
 
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