We wish to supply a compressed air accumulator to ensure that we have sufficient volume of air during times of peak usage without oversizing the compressor for this peak. How would I size this tank?
TigerDawg,
The three things that determine how often your compressor starts are: (1) air usage; (2) accumulator pressure above minimum-acceptable pressure; and (3) accumulator volume.
The place to start is with a good estimate of usage (both peak and average). When you know (in SCF) the expected demand (plus a safety factor), then you can look at your compressor choices to determine an effective pressure to challenge the equipment without overloading it - a good rule of thumb is that the compressor should run less than 1/2 of the workday (i.e., if it is in an 8-hour/day application, it should supply a full day's air in 4 hours, don't make the mistake of multiplying the capacity times 24 hours in a single-shift application or you will always be out of air or your accumulator will have to be huge).
Finally size your accumulator to store peak demand for some multiple of the expected peak duration.