Laser Cutting Titanium 1

[wahnerma]

Is there a recommended method/process for laser cutting 1" thick Ti6Al4V?

 

[Eltron]

Why not waterjet cut it?

Dan

http://www.eltronresearch.com

Dan's Blog

 

[wahnerma]

Attempting to make use of an "idle" laser for increased production.

 

[ornerynorsk]

Because waterjet cutting is about 10,000x slower than laser. Never done titanium on a laser, though. Should be some knowledgeable folks out there who can give a good answer.

 

[cloa]

Try the laser engineering forum

 

[tygerdawg]

Looks like you'll have to experiment to develop your process parameters:

traverse speed
max wattage and peak power
pulsed beam versus continuous wave
if pulsed, what kind of pulse profile
shield gasses if required

I would suspect for 1" thick, you'll have a substantial heat affected zone, kerf angle, and recast on the bottom edge.

TygerDawg
Blue Technik LLC
Virtuoso Robotics Engineering

http://www.bluetechnik.com

 

[unclesyd]

I don't know about creating an arc and melting Ti in an O2 rich atmosphere.
In a related process when we attempted to work with Ti in air we had a large fire.

 

[Jabberwocky]

Titanium is reactive to both oxygen and nitrogen, when we've had laser-welding done in the past there has always been a shield gas to prevent oxidation (and fires)

 

[metengr]

thread380-192100

 

[tbuelna]

wahnerma,

There are lots of drawbacks to laser cutting titanium, depending upon the application. Laser cutting something that thick will create a large kerf on the exit side and a large heat affected zone, as TygerDawg noted. Ti is also highly reactive with oxygen, so the alpha case produced in the surrounding area will need to be removed. Also, the machine shop will demand that any remelt slag around the cut be removed before they start machining on it, since it is hard on their cutting tools.

Personally, if I needed a rough shape from Ti plate, I would prefer water jet or wire EDM over laser. Either of those methods would allow the least amount of material waste. Especially important with the current price of aero grade Ti.

Regards,
Terry