evelrod,
Thanks for the additional comments and info about welding rebars. I agree, problems with rebar welding can be solved when properly addressed.
mshimko,
OSHA ladder standards cover the design load requirements for rungs, so that issue is always addressed. I believe OSHA calls for a miminum rod diameter of 3/4 inch, so a #6 or larger rod wouyld normally be required. The deformations aid in the non-slip performance.
Joe Tank