Name wihtheld to protect the innocent. said:
However, on top of that, there is no DC motor that outputs pure DC when spun up. In order for a DC motor to work correctly, the winding power connections require commutation. In a brushed motor, therefore, you'll get a chopped voltage that must be rectified to get DC, and that will incur additional losses.
A DC motor versus a DC generator.
The difference between a typical DC motor and a typical DC generator is either a couple of Volts or a couple of RPM.
For a permanent magnet DC motor:
Imagine a DC machine on a test stand.
The test stand is able to drive the machine or to brake the machine.
The motor is rated 1000 RPM at 12 Volts.
The motor is driven at 1000 RPM and 12 Volts is applied.
The speed is varied slightly until the current drops to zero.
At this point the applied voltage matches the back EMF and machine is neither motoring nor generating.
Now slow the speed. As the driven speed slows, the machine becomes a motor and the current increases as the speed is reduced.
Now hold the sped constant at the null point and vary the voltage.
As the voltage is increased, the machine becomes a motor and tries to accelerate, drawing current.
Now drop the voltage below the null point voltage and the machine becomes a generator and drive current back into the source.
The voltage is almost directly proportional to the speed.
Over-speed will generate over-voltage on an open circuit.
The voltage limit with increasing speed is the lower of
1. insulation failure
and
2. Flash-over between the commutator bars.
Over current may also cause flash-over between the commutator bars.
Flash-over will generally occur first.
Anecdote alert.
Test and commissioning on a large walking drag-line excavator.
There were four 1300 HP motors in series with four 1300 HP generators.
Due to a wrong setting in the controls during testing, All four generators flashed-over the commutator bars.
This is called ringing the Comm'.
Four simultaneous rings of fire around the commutators of four 1300 HP generators was spectacular.
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Ohm's law
Not just a good idea;
It's the LAW!