As a GD&T trainer, I get to see what a lot of companies are doing. When I start a class, I often find that the represented companies are still using +/- linear & angular tolerances, both directly & in a general tolerance block. Through the material, though, they come to realize that GD&T is "the better way". You use basic dimensions to locate features wrt your datum structure, and to size features that are not being located by Position. Then, you apply specific geometric controls where needed, and put "UNLESS OTHERWISE SPECIFIED" and "NON-TOLERANCED DIMENSIONS ARE BASIC" and a Surface Profile FCF as your general tolerance to cover everything else. If you don't use the general surface profile, then you DO need to explicitly tolerance everything else and worry about the number of decimal places. By the end of a Fundamentals class, most companies are asking for a sample title block & general surface profile tolerance.
What I frequently find is that people forget that the general +/- tolerances apply to non-toleranced dimensions, so they end up with +/- tolerances locating the centers of holes, rads, etc., and / or conflicting with GD&T controls. Plus, you would end up with tolerance accumulation and wedge-shaped tolerance zones.
There is a growing use of the notation that I indicated above in conjunction with the general surface profile control. It's in use already in the Big-3 Automotive, in aircraft industries, space, consumer products, and the list goes on.
IF your company's goal is to stay with 2-D drafting or using paper drawings for manufacturing, designers won't necessarily notice the difference. If, however, you are moving toward Y14.41 (digital product definition standard) then the method I've outlined is how it will be done. In fact, Y14.41 prescribes a very limited number of uses for +/- tolerances.
I've heard that the automotive & some aerospace firms are mandating the use of Y14.41 for Tier-1 within a few years, which means Tier-2 and Tier-3 will likely follow shortly after if they are allowed to lag behind at all.
Jim Sykes, P.Eng, GDTP-S
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