I am using the following formulae for orifice sizing to measure gas flows .
b = d/D ; d is orifice dia mm, D is pipe ID mm
use b to get sm
1/(b^4) = (0.6/sm)^2 + 1
after getting sm , use the following eqn to get dp
sm = Q / ( 0.1264 x D^2 x sqrt dp x sqrt de x sqrt z x f )
Q = flowrate in kg/hr
D = pipe id mm
dp = differential pressure in Kpa
de = density in kg/m3
z = compressibility factor
f = thermal expansion factor (usually taken as 1)
Hope this is useful