Here's where I disagree with you: There is no theoretical reason that the envelope should be linear, if one allows for particle crushing, interlocking of dense angular particles leading to variation in angle of dilation with confining stress, etc., but it generally works well enough for designing stuff. Forcing a linear strength envelope through (0,0) is strictly a convenience that we very often (almost always) employ for granular materials, not something that is directed by theory.
Even with granular materials, one may see nontrivial curvature in denser material at very low normals in triax tests. (Work done by NASA, U of Colo, and others for lunar soil mechanics.) We DON'T NECESSARILY have to force the strength envelope through (0,0). Doing so is not something theoretical; it is simply a practical thing to do, one that matters in practice very rarely. (It could introduce minor conservatism that isn't worth paying attention to.) You've probably seen a cut in rockfill that stood much steeper than 1:1 for some height, even vertical, even though phi' for the rockfill is likely no more than about 45 degrees under high confining stress.
If you are seeing the shear resistance dip toward zero before the vertical normal reaches zero, you wonder about a problem with the boundary conditions in the direct shear test at very low normals (assuming there is no issue with load cell zero point, platen hanging up slightly on grit between it and the box, or something like that). I don't believe you would find that in a triax or simple shear test. In undrained cyclic tests on very loose material, pore pressure ratios can get very close to 100%, without the shear resistance reaching exactly zero.
(Negative shearing resistance would probably violate the second law of thermodynamics, but if real, it could have potential in building a perpetual-motion machine.
![[wink] [wink] [wink]](/data/assets/smilies/wink.gif)
)
Don't worry about hijacking a hypothetical thread - see first sentence of the thread - with theoretical discussions. By the way, what's become of the OP? Whence the question in the first place?