jbartos - I'm glad you're interested in discussing this item. I was looking for feedback on my understanding. But I don't understand your latest message. Your comments in bold are followed by my response.
It is appropriate to consider all relevant variables when it comes to analysis of relationships. If one considers motor torque- speed approximate equation for the speed with low slip, then there will be several potential parameters/variables that could be considered beside temperature (implied in some parameters/variables).
Are you saying that important variables have been overlooked? The approach outlined above is that
S(P,Twdg,V)=Snp*(P/Pnp)*0.0035(T?-25C)*(Vnp/V)^2
where:
P = actual load (SHP)
Pnp = Nameplate load
Twdg = winding temp
T? = winding temp per IEEE 739 (although I would use ambient temperature here).
V = actual terminal voltage
Vnp = nameplate voltage
S(P,Twdg,V) = actual slip under actual conditions measured for this calc.
Snp = nameplate slip = syncronous speed minus nameplate speed.
(In my application, measured S is known and the above equation would be rearranged to solve for an estimate of the unknown actual shaft load P).
Are you suggesting any other variables that significantly impact operating slip? I can see that perhaps voltage imbalance and harmonics might come into play on very small scale... but much lower than the order of magnitude of the other errors (particularly the potentially huge correction for temperature if we follow IEEE739... and the huge 20% error allowed by NEMAMG1).
Par. 5.3.1 The specified temperature used in making resistance corrections (see 5.2.2.5.4) shall be determined by one of the following, listed in order of preference.
1) Measured temperature rise by resistance from a rated load temperature test plus 25°C
2) Specified temperature given in and applicable product standard, such as ANSI/NEMA MG1-1978. This is related to the stator loss RI**2 which is modified to:
a) 1.5 x RI**2 for 3-phase
b) 2.0 x RI**2 for 2-phase
Par. 5.2.2.5.4 Total losses in efficiency formula equal the sum of the stator and rotor RI**2 corrected to the specified temperature for resistance correction, Ts, core loss, friction and windage losses, and stray load loss. When the rated load temperature rise has not been measured, the resistance of the windings shall be corrected to the following temperature:
Class of Insulation System Temperature °C
A 75
B 95
F 115
H 130
This reference temperature shall be used for determining RI**2 losses at all loads. If the rated temperature rise is specified at that of a lower class of insulation system, the temperature for resistance correction, Ts, shall be that of the lower insulation class, e.g. Ts = 25°C + 95°C for room temperature 25°C and the motor with insulation class B temperature rise 95°C.
#1-Your paragraph numbers don't correspond to IEEE 112-1998.
#2-As I stated above, all of the temperatures related to insulation class discussed in IEEE112 above are used for calculating losses and efficiency. To my knowledge, none of the reference temperatures in IEEE112 have anything to do with the temperature associated with the speed listed on the motor nameplate (if I'm wrong then please let me know). The only source of info I know of regarding that temperature is NEMA MG-1-1993 section 12.46; or from more recent MG-1-1998 Revision 1 section 12.47, which states: "The variation from nameplate or published data speed of alternating current single-phase and polyphase medium motors shall not exceed 20% of the difference between syncronous speed and rated speed when measured at rated voltage, frequency and load and with an AMBIENT [emphasis added] temperature of 25C)."
That statement from NEMA seems to clearly indicated that rated speed is based on normal full-loaded conditions (with ambient of 25C). Therefore, "T?" for correcting slip data (see equation above) should be ambient temperature (assuming motor has reached stable temperature near full load). This provides a correction for any deviation in ambient temperature beyond the assumed 25C. We might get a little more sophisticated in estimating actual winding or rotor temp, but most practical approaches I can think of will provide a relatively small correction (compared with the huge IEEE739 discussed below).
However it seems clear to me that the author if IEEE739 intended for us to use our best estimate of Twinding in place of "T?" in the above equation (as was done in their example). This gives a very large correction to nameplate slip... on the order of 80C*0.35%/C ~ 28% of nameplate slip value... which seems unjustified.
I think that rhatcher, jbartos and I are all in agreement on the basic approach (nameplate slip can't possibly be based on 25C winding temp). Personally, I think that the approach suggested by section 6.16 of IEEE739 is a lot of hot air.