“The following barriers will be addressed by the Technology Validation Program element to pave the way for commercialization of fuel cell and hydrogen infrastructure technologies by 2015.
A. Vehicles. In the public domain, statistical data for vehicles that are operated under both controlled and real-world conditions is very limited (i.e., data such as FCV system fuel efficiency and economy, thermal/water management integration, durability (stack degradation), and system durability). Most or all the information is proprietary. Vehicle drivability, operation, and survivability in extreme climates (particularly low temperature start-up and operation in hot/arid climates), are also barriers to commercialization. The interdependency of fuel cell subsystems is an important element that must be considered when developing individual subsystems. Development and testing of complete integrated fuel cell power systems is required to benchmark and validate targets for component development.
B. Storage. Innovative packaging concepts, durability, fast-fill, discharge performance, and structural integrity data of hydrogen storage systems that are garnered from user sites need to be provided for the community to proceed with technology commercialization. Current technology does not provide 300+ mile range without interfering with luggage or passenger compartment spaces, nor does it provide reasonable cost, efficiency and volume options for stationary applications. An understanding of composite tank operating cycle life and failure mechanisms and the introduction of potential impurities is lacking. Cycle life, storage density, fill-up times, regeneration cycle costs, energy efficiency, and availability of chemical and metal hydride storage systems need to be evaluated in real-world circumstances.
C. Hydrogen Refueling Infrastructure. The high cost of hydrogen production, low availability of the hydrogen production systems, and the challenge of providing safe systems including low-cost, durable sensors are early penetration barriers. Shorter refueling times need to be validated for all the storage concepts. Integrated facilities with footprints small enough to be deployed into established refueling infrastructures needs to be conceptualized and implemented. The overall hydrogen production efficiency and the quantity of greenhouse gas emissions in well-to-tank scenarios are not well understood in real world conditions. Interface technology to fast-fill tanks requires reliable demonstrations. Small factory-manufactured, skid-mounted refueling systems need to be proven reliable options in low-volume production systems, for sparsely populated areas with low anticipated vehicle traffic. Other concepts for energy stations, power parks, and mid-sized plants (i.e., 25,000 kg/day), including pipelines or mobile refuelers, need to be verified with respect to system performance, efficiency, and availability.
D. Maintenance and Training Facilities. Lack of facilities for maintaining hydrogen vehicles, personnel not trained in handling and maintenance of hydrogen and fuel cell system components, limited certified procedures for fuel cells and safety, and lack of training manuals are all barriers that must be overcome. Lack of real-world data in the public domain on refueling requirements and operations and maintenance (O&M), including time and material costs, of FCVs are additional barriers.
E. Codes and Standards. Lack of adopted or validated codes and standards that will permit the deployment of refueling stations in a cost-effective and timely manner must be addressed. A database also needs to be assembled that is relevant to the development of codes and standards to ensure that future energy systems based on these technologies can be efficiently installed and operated. Data on the impact of constituent hydrogen impurities on fuel cell and storage systems needs to be validated under real-world operating conditions.
F. Centralized Hydrogen Production from Fossil Resources. There are few data on the cost, efficiencies, and availabilities of integrated coal-to-hydrogen/power plants with sequestration options. Hydrogen delivery systems from such centralized production systems need to be validated and operated. Hydrogen separations at high temperature and high pressure and their integrated impact on the hydrogen delivery system need to be demonstrated and validated.
G. Hydrogen from Nuclear Power. Validate data on reaction rates, non-equilibrium reactions and material properties for the high-temperature production of hydrogen through thermochemical and electrochemical processes are limited. The cost and O&M of such an integrated system needs to be assessed before high-temperature nuclear reactors are designed and developed for hydrogen production. Hydrogen delivery options need to be determined and assessed as part of the system demonstration. Validation of integrated systems is required to optimize component development.
H. Hydrogen from Renewable Resources. There is little operational, cost, durability, and efficiency information for large integrated renewable electrolyzer systems that produce hydrogen. The integration of biomass and other renewable electrolyzer systems needs to be evaluated.
I. Hydrogen and Electricity Coproduction. Cost and durability of hydrogen fuel cell or alternative-power production systems and reformer systems for coproducing hydrogen and electricity need to be statistically validated at user sites. Permitting, codes and standards, and safety procedures need to be established for hydrogen fuel cells located in or around buildings and refueling facilities. These systems have no commercial availability, or operational and maintenance experience. “
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