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electronic component assembly

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olinn

Materials
Joined
Oct 26, 2005
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I want to put some electronic device components (i.e. diode laser package, some wires, connectors, ...) together to make a whole device. Do you have any idea what kind of storage or package materials i can use to easily assemble them, by using, like screw, glue, anything... Anyway, i just want to do some labor work to put a messy testing system together. Any suggestions are appreciated.
 
You can use anything if it is truly a hack. Often I use blank PCBoard material or an unused PCB that's laying around. You use existing copper to tie down (solder)parts to 'ground'. You can use 5 minute epoxy to hold parts. I have made cable adapters out of jumper wire then potted the assembly in soda bottle caps with epoxy to protect them.

Keith Cress
Flamin Systems, Inc.-
 
Hot melt glue is cheap (Dollar Store) and fun. If applied in just the right manner, it even peels off when required.

Also, if required, think about eye-safety with the laser diode. This might be as simple as leaving room for the appropriate warning decal. Or making sure that the position of the On/Off switch is perfectly clear. Or including a highly-visible LED Laser-Power-On indicator (especially with IR lasers).

 
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