Hi DBezaire,
I'm in similar situation, the company where I work is a die casting foundry, and currently 100% of dies we buy from outside tool makers.
I have been set in the team that will design the dies in house, we use Catia V5R14 MD2 licenses, I have previously worked in UG and with Catia I'm pretty familiar, followed also some Catia training.
You said:
With the correct solution from Catia you can achieve excellent results.
Please, can you be more specific what is needed to effectively design dies in Catia.