Intermediate stress relieving treatments are primarily used when welding thick pressure vessel components; generally over 4-inches thick and generally in P-No.4 and P No. 5 materials to assure freedom from delayed hydrogen induced cracking during subsequent welding of other shell courses. The cost of each weld is high and the price of repair even greater.
Dehydrogenation treatments are used when welding hardenable materials to mitigate hydrogen induced cracking, especially useful for welding P91 piping and other Cr-Mo-V martensitic alloy components prior to final PWHT. Dehydrogenation treatments are also used after plating operations on hardened materials to prevent hydrogen cracking after plating.