I accomplished two experimental analyses so far using cohesive elements one in 2D and one in 3D.
For modeling I used CAE , but I did not create orphan meshes, I just used the geometric parts. In this way is much easier to define the surfaces based on geometric entities.
In both case I used 2 parts separated by a small interface part.Thus, I modeled the interface as a thin separate geometric part.
In the 3D case I modeled 2 concentric cylinders ( 5 and 10 mm thick, respectively) separated by the interface part about 0.01 mm thick. I assigned a cohesive section to the interface part (response=Traction Separation, initial thickness=Use nodal coordinates).
For the main parts I assigned a different isotropic elastic material and ELASTIC, TYPE=TRACTION for the interface constitutive response:
** MATERIALS
**
*Material, name=Material-inner
*Elastic
210000., 0.3
*Material, name=Material-interface
*Elastic, type=traction
1000,200,200,0
*Material, name=Material-outer
*Elastic
300000., 0.3
I had to adjust the definition of interface material with the Keyword editor.
For the interface part I used "Sweep" technique for the meshing algorithm.
I constrained the interface part to the cylinders by creating surfaces and using the TIE constraint (i.e., 2 constraints).
Otherwise, nothing special.