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Current ripple on DC Motor fed by Synchronous Genset with 6-pulse SCRs 1

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HenryOhm

Electrical
Jun 22, 2005
60
All,

We are looking at upgrading an old Ward Leonard loop with DC gens to AC synchronous generators. The DC motors involved would be retained. We are a remote operation with utility power an impossibility.

I am trying to estimate what levels of ripple current one would expect from ~1600kW machine with a 6-pulse thyristor drive solely feeding a DC motor (pump application).

It would seem to me now that, somewhat similar to determining the depth of notching on the AC side, that the determination of ripple current should use the subtransient reactance (direct-axis) of the machine, not the transient, or synchronous, for the commutating inductance of the source.

Just want to be sure. The use of the subtransient in my attempted calculations give me perhaps acceptable though not ideal ripple current. But, any higher levels of source reactance lead to much higher unacceptable levels of ripple current.

I'm sorry, I know this question may seem a bit obtuse. But somehow, similar to notching, my mistaken impression at first was that since the system was not dealing with a sudden load shift (from the motor's perspective, re transient reactance) much less a serious short circuit (ie subtransient used), that the synchronous might be the value to use. Much of the material I have researched uses examples involving utility power and transformer reactances, neither at play for us.

Finally, my calculations are only meant to give me a better feel for whether specifications given the contractor should require current ripple testing post-installation, 12-pulse SCR's or PWM (we have 6-pulse SCR's throughout our installed base thus the preference here), a calculation prior to manufacturing showing the calculated ripple current, etc. So, any input along those lines would be greatly appreciated.

Thanks for any and all help.
 
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I am not quite clear as to what ripple current we are discussing. Is it the ripple contents of the armature current in the DC motor?

If so, the DC motor's armature inductance plays a major role while the AC side reactance mainly determines the commutation angle of the rectifier, and the notching, as you say. You do not mention armature inductance at all, which confuses me somewhat and makes me believe that you are after some other ripple current than that of the DC motor.



Gunnar Englund
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100 % recycled posting: Electrons, ideas, finger-tips have been used over and over again...
 
Thanks, Skogsgurra. Yes, ripple current on the DC motor's armature.

The motor in question has .13mH of inductance (and .0014ohm resistance) on the armature. This is what I have been using in my attempted calculations. It is the AC gen side that is a bit in question to me. It is also the side that we can control, ie shifting to 12 pulse, specifying a certain max Xd", etc.
 
If you keep the subtransient reactance in the same order of magnitude as you have in normal coummtation reactors, usually meaning a voltage drop at rated current being around 4 percent, then you can estimate the ripple current from the 300 (or 360) Hz voltage divided by the reactance of the armature inductance.

No exact calculation but good enough for practical purposes.

Gunnar Englund
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100 % recycled posting: Electrons, ideas, finger-tips have been used over and over again...
 
"commutation" - of course

Gunnar Englund
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100 % recycled posting: Electrons, ideas, finger-tips have been used over and over again...
 
To be more specific, I've been using a datasheet for a similarly sized alternator we have that has a subtransient (direct-axis) reactance of 0.19PU and a transient of 0.28PU.
Both values are quite a bit above the PU commutating reactances I've seen in textbook example with transformers and a utility upstream of the drive.

In this posting thread238-47512 jbartos said that the commutating reactance would be approximately the subtransient.

But, in this posting thread238-80563 hvcad (Dr K S Smith)said it would be approximately Xc = (Xd" + Xd')/2. Not sure if this would be for a HVDC transmission system with much much larger synchronous machines than what I'm dealing with?

Thanks again!
 
The transient reactance (x') has very little influence (I would say none) on commutation or DC ripple current. The commutation (overlap) is a sub-millisecond or millisecond affair (while x' is a several periods happening) and is governed by the total reactance and, to some extent, resistance in the supplying grid. It doesn't matter if that is a very strong grid with commutating reactors, a transformer with the 'right' impedance or a generator.


Gunnar Englund
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100 % recycled posting: Electrons, ideas, finger-tips have been used over and over again...
 
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