Dear Lhann
The cost of the PTC Tolerance Analysis Extension (TAX) is 1500 pounds in UK (so I guess $1500 in USA) from PTC or a reseller. However this can only do 1-D tolerancing. If this is sufficient, then although I agree with Zestje, that people need to understand the principles of tolerancing, including statistical tolerancing, this version is pretty simple to use, because it is only 1-D and you may want to consider training for most if not all users (I suggest tied in with general training analysis training).
Full CETol is a very powerful 3-D anlysis tool that is much more complex and if you need this, it is really a tool for the expert user, so once again I agree with Zestje that you should train 2 expert users. It is a 4 day training course I believe. Users with an analysis backround tend to do better, particularly a mechanisms analysis backround as it is kind of similar to a rigid-body dynamics programme in the way it works.
I am not sure about the bugs that Zestje mentioned. We used to sell CETol in the UK, (Version 7, it was about 11,500 pounds 4 years ago in the UK)and I would not say the problems were bugs, more a question of users understanding how to set it up correctly. This is an analysis program, not CAD and as with FEA or CFD it is very sensitive to setting up the boundary conditions 'correctly'. Sometimes it may take 2 or 3 analyses making different assumptions to get a full picture of what reality may be, plus there are some 'tricks' for analysing particularly difficult problems like gear-sets. It may be sensible to talk to Sigmetrix, whowrite it, rather than PTC, who only sell it.
Regards