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Coaxiality tolerance for the welded structures

SD12

Mechanical
Apr 8, 2020
15
Hello.

Would you please advice me about the admissible tolerance that controlls coaxiality of two cylinders welded to the steel plate.
See the picture attached.

1750246138141.png
 
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what is the issue?
the tolerance looks to be on the left hand side, referencing datum A shown on the right.
 
Tolerance would depend on the application, I assume.
You could assume an offset and check resulting moments and stresses in all members to find the effect of tolerance.
Perhaps limited by cosmetics, by measuring and fit-up gear available, by tolerances in tube roundness.
 
what is the issue?
the tolerance looks to be on the left hand side, referencing datum A shown on the right.
Yes. But my question is about that Ø0.01 tolerance value. Is this value realistic for a welded structure?
This part isn't made by machining.
 
Tolerance would depend on the application, I assume.
You could assume an offset and check resulting moments and stresses in all members to find the effect of tolerance.
Perhaps limited by cosmetics, by measuring and fit-up gear available, by tolerances in tube roundness.
Hello.

I am trying to figure out what is the realstic value for the tolerance zone that can be obtained for the welded structure of this type. To me, even Ø0.1 looks challenging to get.
 
As JStephen says, it depends on the application. Is it a building structure, a piping structure, a jet engine structure, etc? These all can use the same shape of components but have very different tolerances. In my field (building structures), we fabricate to 1/8" (about 3mm) of tolerance. I can see a jet engine would need a tolerance of 0.01mm (or more) in places.
 
is there a hole in the plate with diameter equal to pipe ID?
what is the application?
where did the drawing come from?
if it came from a customer of yours, then contact them and discuss the requirements
 
The 0.01mm concentricity is way too tight to be made practically. I think you might even have trouble with that if you welded this and then machined the outside diameter after, but I'm not positive. I would agree that 0.1mm would probably not be achievable with welding alone.

As others have said, you need to figure out where that tolerance came from and question why it's so tight.
 

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