-it is a good idea to insulat plenum, not because it has a separate load but because a more insulation will reduce your total load.
(load calculation will cover the space from the floor to the roof not to the false ceiling)
- return plenum has no separate load than building load, it is a part of building load calculation, it effects on load distribution between zone level and coil level.
- example: let say we have a zon in building has a roof load of 50000 Btu/hr.
- in case of return duct, all this 50000 btu/hr is a zone load which determin the cfm required for this zon.
- in case of return plenum, a part of this 50000 Btu/hr will go directly to the unit's coil and the rest will go into the zone.
- in both cases the coil load is the same but the zone load is different.