I've the feeling of being the older of the respondents because I'm basing myself on technical articles on the subject 20 years old and more.
Those articles mentioned two types of cavitation, the
normal vapour cavitation mentioned by most or all of pump experts in this forum, and the
gas evolving cavitation which generally happens at higher pressures than the liquid's vapour (saturation) pressure. No doubt all efforts should be made to avoid bringing the operating pressure below the vapour pressure of the flowing liquid to avoid normal vapor cavitation.
Gas bubbles, re-dissolve, if at all, at much lower speeds than that at which they are released especially with hydrocarbons. Part of the not re-dissolved bubbles may be recirculated back to suction when operating at low flow rates, in particular when dealing with oversized pumps or pumps working at level control. A centrifugal effect by the rotating impellers may help in adding the circulated gas to the freshly formed gas bubbles if no proper suction venting is supplied.
Since released gas in large quantities may cause reduced capacities, and uneven pump operation, some designers opt to reduce NPSHa by using
artificial vapour pressures. These are those pressures that enable a maximum of 3% vol/vol gas release considered a safe limit.
For example, for gas-free clean water at 30
oC the vapour pressure would be 0.0425 bar or 0.4 m water head. However, dissolved air, at saturation, may need an
artificial vapour pressure of 0.42 bar (4.2 m water head), ten times more, to stay within those design limits.
Namely, the NPSHa would have to be reduced by 4.2-0.4=3.8m or by some 12.5 ft water head! That could be one reason for making the suction lines of pumps sucking from cooling tower basins, short, vertical and wide.
Pump experts are invited to comment on the above, if only for my own benefit. Thanks.
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