shingouz
A male threaded fastener [bolt, hi-Lok, etc] designed exclusively for shear has a head and thread to match for the OBVIOUS benefit of weight/spces/cost savings. IE: shallow head [small filets] and short threads to accomodate a matching low-height shear rated nut, with just enough thread protrusion with a thin washer to be safe.
Likewise, a male threaded fastener [bolt, hi-Lok, etc] designed primarily for tension/shear has a head and thread to match for the OBVIOUS benefit of tensile strength and fatigue performance. IE: deep head [large filets] and relatively long threads threads to accomodate a relatively deep ["thicker"] tension rated nut with a thick washer, with just enough thread protrusion with a thick washer to be safe.
When You deliberately try mixing and matching shear rated parts [nut, bolt] with tension rated parts [bolt, nut] You generally get the worst of all worlds.
Tension rated bolt with a shear rated nut is a heavy[ier] shear rated fastener system [limited by the nut]. CAUTION. a shear rated nut has to be torqued to a lower preload value than a tension rated nut to prevent damage to the nut [stripping] during installation or loading cycles. This may cause inadequate joint clamp-up pre-load.
Shear rated bolt with a tension rated nut may be physically impossible to assemble because the deeper nuts will not accomodate significant grip variation even with a thin washer; and the nut will most likely ride-off the threads/tip of the bolt and NOT pass safety inspection. IF the nut is torqued to the value for a shear rated nut, then joint preload is very low and nut may eventually loosen [unless by some miracle the nut is fully engaged on the threads]. IFthe nut is torqued to its nominal value, then bolt head distortion/failure will occure during installation or in-service.
Now having said all this, I know of a few nuts[collars, etc] that have relatively high strength and have relatively low height, that can be mixed with either tension or shear rated bolts. I these cases, the pre-load torque value MUST be defined/controled to ensure proper performance of the fastener installation [shear or tension]. These combinations must be carefully thought-out and are still relatively low strength [usually limited to 95-KSI shear and 160-KSI tension rated fasteners].
Regards, Wil Taylor
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