I have a problem and I do not know how to tackle it.
One lead of a large component broke in vibration when it should have not.
Now, the formula I used is the one in the Steinberg
book for random vibration, that predicts
the maximum 3xSigma allowable displacement for 20 million cycles under random environment.
My questions, since the book is not very clear about it on this point, are:
Are the number of cycles, of 20 million, the total ones, including 1xSigma, 2xSigma and 3xSigma random events ?
Is the predicted (allowable) 3xSigma deflection valid only
for the 4.7% of the 20 million cycles?
To make things more confusing, exactly the same, formula is used to calculate the allowable displacement for 10 million cycles under a sine environment. (here we have only one amplitude).
Say that my equivalent random vibration number of cycles is 80,000, ( number of positive crosings)and the 3xSigma deflection predicted is 0.025 inch.
Using the Steinberg formula I calculate the allowable 0.013 inch, for ....how many cycles ? How do I compare the two values now ? What is my Margin of Safety ?
I am all confused. Can you please help me. Do you have any background into this ?
Or how can I get in touch with Mr. Dave Steinberg ? I can not find any phone number, or e-mail, or address of his.
In any case, thank you very much for reading this far, and thank you even more if you have some answers . I wonder what other people in the industry are using ?
VonMises