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  • Users: aldumoul
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  1. aldumoul

    Dampening material

    We typically use Ductile Iron 65-45-12 for spindle housings. This is a great material as it does not seem to get excited at a wide range of speeds (natural frequency). However, we have had a lot of requests for a much lighter solution for applications in robotics. There are other factors to...
  2. aldumoul

    Radial Load - End Milling

    Anyone know of a program that calculates radial load? It is important in order for me to figure bearing life and shaft bending moments (we’re a spindle manufacturer). In my research, I have found this calc to be quite involved (merchants circle). Using a calc within Kennametal’s website, it...
  3. aldumoul

    Emergency stop torque vs peak torque

    When calculating shear Stress from the output of the shaft, should I use the emergency stop torque or peak torque (max acceleration torque)? Hopefully, it would be correct if I were to use peak torque in my calculation. That way I wouldn’t have to increase the size of our spindle, which is...
  4. aldumoul

    FEA beginner help

    Hello, haven’t used FEA in quite some time. Not sure how to interpret the results. I found in my hand calc, the max stress the broached shaft will see is 2830 psi. And the max/yield to be 4026 psi. Which matches the Von Mises result. The analysis is for torsion in the cross section of the...
  5. aldumoul

    Spindle torque, belt driven

    Wondering what the torque would be in a 2.5” dia. Spindle. Spindle speed=9,000 rpm. Spindle is driven by the motor, pulley ratio is 2.57:1. Shaft weighs 66 lbs. Motor torque = 40.2 lb-ft Motor hp = 15 hp Motor speed = 3500 rpm Motor shaft/rotor inertia = 0.474 LB-FT^2 I calculated the max...
  6. aldumoul

    Belt Pull Calc

    Hello - trying to figure out how to calculate the pull on the belt... Motor: -Pulley pitch dia. = 2.23" -HP = 1.5 (service factor: 1.7 = 2.55 HP) -RPM = 1165 -Torque: 81 in-lbs Spindle: -Pulley pitch dia. = 2.86" Belt -Span: 9.49" -tension = 78.68 lbs -Belt mass: 3.9 g/m -Width: 25 mm (1")...
  7. aldumoul

    Spindle moments

    I believe I have the reactions right… for the motor and belt pull portion. What I can’t wrap my head around is the moments caused by the tooling. My colleague and I have been debating… he thinks there is an axial load of 707 N and radial load of 707 N because of the angle of the tool. The tool...
  8. aldumoul

    L10 calc help

    Trying to figure this out from the NSK super precision catalog. Some values that I’ve been given by a colleague: 100 lb thrust 25 lb axial load, 4” from bearing set (15 degree angular contact…bearing 7011C) the bearing set is in DB 5000 RPM...
  9. aldumoul

    Dimensioning from hole to hole-compound radius

    I am looking to dimension to the start point of the holes to each other from the face of the radius via a drawing. I can get it close, but, it's not good enough because it's a gauge. Thanks...
  10. aldumoul

    Seam/Tack weld

    This callout is for assy/shipping purposes. Before this was called out as a 1/8" tack weld. We had a customer complaint due to the welds failing/parts seperating. Just want to make sure it is correct.
  11. aldumoul

    Perpendicular callout for rectangular features

    Currently, it is my understanding that the perpendicular callouts will work as shown? Thanks
  12. aldumoul

    Bonus tolerance?

    Looking at the "Datum B feature," if Datum A increases from MMC, can you add this as bonus tolerance/gain tolerance?
  13. aldumoul

    Positional Tolerancing

    Am I able to remove the Feature Control Frame from the Datum C hole? Or can I remove Datum C altogether and have the Feature Control Frame to Datums A and B only (left side view)? If so, can I add bonus tolerancing from Datum B to the Ø.573/553 holes?
  14. aldumoul

    Looking for correct weld callout

    Currently, this is called out as a Spot weld. I don't think this is correct. This is basically a tack weld. I want to use symbology and not call it out as "4X Tack Weld." It is used to hold the parts together for shipping/assembly purposes. Thanks, Alan
  15. aldumoul

    Boss Sweep-on radius path

    I am trying to figure out how to sweep on a radius. The path does not take up the whole circle (which is where the path is derived from, after making an offset of 0.000). This was never a problem for me on AutoDesk Inventor. I am able to do it but goes in a straight line and does not seem to...
  16. aldumoul

    Linking dimensions to Solidworks BOM

    I am trying to Link Overall lengths, Widths, and heights to one column (just to show size of part). I'm sure this is simple, just looking for the right buttons. Example: DIMENSIONS ------------------- 2.00 x 3.00 x 1.00
  17. aldumoul

    Calculating PSI from Torque

    The customer's print calls out 250 ft-lbs of torque mininum on a weld. This part is cylindrical via a progressive die. And this part is welded to complete the cylinder. A round bar (1 foot long, close enough) is inserted into the inside diameter of the part.... on the other end of the bar...

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